PDF
Abstract
Synthesizing alkali-activated materials (AAM) with multi-component feedstock is a promising technology for resource utilization of massive industrial wastes, and there is an urgent need to develop proportional design methods. A thermodynamic modeling assisted design method was proposed for the fly ash (FA)-granulated blast furnace slag (GBFS)-steel slag (SS) AAM, of which the mechanical properties and multi-scale shrinkage were modified by incorporating graphene oxide (GO). The FA/GBFS mass ratio and SS content had a significant effect on the solid–liquid and crystalline phases, consistent to the thermogravimetric analysis and mechanical performances of the AAM. For the optimized FA:GBFS:SS mass ratio of 3:5:2, the mechanical strengths increased with the increment of GO content, then decreased, while the shrinkages at different stages and scales followed the opposite trend. At a GO dosage of 0.01%, the compressive, flexural, and tensile strengths increased by 9.6%, 67.1%, and 135%, respectively, while the chemical, autogenous, and drying shrinkage were reduced by 43.2%, 26.5%, and 46.1%, respectively. These modifications were mainly attributed to the refined pore structure and decreased micro-cracks of AAM through bridging and filling effects of GO, and the increased formation of C(N)-A-S–H gels thanks to the raised nucleation sites by the high specific surface areas of GO.
Keywords
Alkali-activated materials
/
Steel slag
/
Graphene oxide
/
Shrinkage
Cite this article
Download citation ▾
Mo Zhang, Liyuan Xia, Yongquan Zang, Zehui Huo.
Modification of alkali-activated fly ash-granulated blast furnace slag-steel slag: effect of thermodynamic modeling and graphene oxide.
Low-carbon Materials and Green Construction, 2025, 3(1): 23 DOI:10.1007/s44242-025-00087-5
| [1] |
Farooq F, Jin X, Faisal Javed M, et al.. Geopolymer concrete as sustainable material: A state of the art review. Construction and Building Materials, 2021, 306 124762
|
| [2] |
Cui Y, Ai W, Tekle BH, et al.. State of the art review on the production and bond behaviour of reinforced geopolymer concrete. Low-Carbon Materials and Green Construction, 2023, 1(1): 25
|
| [3] |
Singh B, Ishwarya G, Gupta M, et al.. Geopolymer concrete: A review of some recent developments. Construction and Building Materials, 2015, 85: 78-90
|
| [4] |
Akçaözoğlu S, Atiş CD. Effect of granulated blast furnace slag and fly ash addition on the strength properties of lightweight mortars containing waste PET aggregates. Construction and Building Materials, 2011, 25(104052-4058
|
| [5] |
Shah KW, Huseien GF. Bond strength performance of ceramic, fly ash and GBFS ternary wastes combined alkali-activated mortars exposed to aggressive environments. Construction and Building Materials, 2020, 251 119088
|
| [6] |
Duan W, Zhuge Y, Chow CWK, et al.. Mechanical performance and phase analysis of an eco-friendly alkali-activated binder made with sludge waste and blast-furnace slag. Journal of Cleaner Production, 2022, 374 134024
|
| [7] |
Baalamurugan J, Kumar VG, Padmapriya R, et al.. Recent applications of steel slag in construction industry. Environment, Development and Sustainability, 2024, 26(2): 2865-2896
|
| [8] |
Li Y, Liu F, Yu F, et al.. A review of the application of steel slag in concrete. Structures, 2024, 63 106352
|
| [9] |
Duan S, Liao H, Cheng F, et al.. Effect of curing condition and carbonization enhancement on mechanical properties of fly ash -desulfurization gypsum - steel slag blocks. Journal of CO2 Utilization, 2020, 38: 282-290
|
| [10] |
Gao W, Zhou W, Lyu X, et al.. Comprehensive utilization of steel slag: A review. Powder Technology, 2023, 422 118449
|
| [11] |
Shen W, Zhou M, Ma W, et al.. Investigation on the application of steel slag–fly ash–phosphogypsum solidified material as road base material. Journal of Hazardous Materials, 2009, 164(1): 99-104
|
| [12] |
Zhao J, Li Z, Wang D, et al.. Hydration superposition effect and mechanism of steel slag powder and granulated blast furnace slag powder. Construction and Building Materials, 2023, 366 130101
|
| [13] |
Song W, Zhu Z, Pu S, et al.. Efficient use of steel slag in alkali-activated fly ash-steel slag-ground granulated blast furnace slag ternary blends. Construction and Building Materials, 2020, 259 119814
|
| [14] |
Peng Y, Unluer C. Development of alternative cementitious binders for 3D printing applications: A critical review of progress, advantages and challenges. Composites Part B, Engineering, 2023, 252 110492
|
| [15] |
Li N, Shi C, Zhang Z, et al.. A review on mixture design methods for geopolymer concrete. Composites Part B: Engineering, 2019, 178 107490
|
| [16] |
Yang X, Wu S, Xu S, et al.. Effects of GBFS content and curing methods on the working performance and microstructure of ternary geopolymers based on high-content steel slag. Construction and Building Materials, 2024, 410 134128
|
| [17] |
Long Q, Liu Y, Zhao Q, et al.. Effects of GGBFS: FA ratio and humid-heat-treating on the mechanical performance and microstructure of the steel slag-based ternary geopolymer. Construction and Building Materials, 2023, 392 131750
|
| [18] |
Ma G, Yan Y, Zhang M, et al.. Effect of steel slag on 3D concrete printing of geopolymer with quaternary binders. Ceramics International, 2022, 48(18): 26233-26247
|
| [19] |
Xiao R, Zhang Y, Jiang X, et al.. Alkali-activated slag supplemented with waste glass powder: Laboratory characterization, thermodynamic modelling and sustainability analysis. Journal of Cleaner Production, 2021, 286 125554
|
| [20] |
Myers RJ, Bernal SA, Provis JL. A thermodynamic model for C-(N-)A-S-H gel: CNASH_ss. Derivation and validation. Cement and Concrete Research, 2014, 66: 27-47
|
| [21] |
Myers RJ, Bernal SA, Provis JL. Phase diagrams for alkali-activated slag binders. Cement and Concrete Research, 2017, 95: 30-38
|
| [22] |
Gong K, White CE. Impact of chemical variability of ground granulated blast-furnace slag on the phase formation in alkali-activated slag pastes. Cement and Concrete Research, 2016, 89: 310-319
|
| [23] |
Jiang D, Shi C, Zhang Z. Recent progress in understanding setting and hardening of alkali-activated slag (AAS) materials. Cement and Concrete Composites, 2022, 134 104795
|
| [24] |
Abolfathi M, Omur T, Kabay N. Effect of microfibers or SRA on the shrinkage and mechanical properties of alkali activated slag/fly ash-based mortars incorporating recycled fine aggregate. Construction and Building Materials, 2023, 373 130883
|
| [25] |
Farhan KZ, Johari MAM, Demirboğa R. Impact of fiber reinforcements on properties of geopolymer composites: A review. Journal of Building Engineering, 2021, 44 102628
|
| [26] |
Zhang B, Zhu H, Feng P, et al.. A review on shrinkage-reducing methods and mechanisms of alkali-activated/geopolymer systems: Effects of chemical additives. Journal of Building Engineering, 2022, 49 104056
|
| [27] |
Li M, Luo R, Qin L, et al.. High temperature properties of graphene oxide modified metakaolin based geopolymer paste. Cement and Concrete Composites, 2022, 125 104318
|
| [28] |
Tang ZQ, Sui H, de Souza FB, et al.. Silane-modified graphene oxide in geopolymer: Reaction kinetics, microstructure, and mechanical performance. Cement and Concrete Composites, 2023, 139 104997
|
| [29] |
Liu X, Wu Y, Li M, et al.. Effects of graphene oxide on microstructure and mechanical properties of graphene oxide-geopolymer composites. Construction and Building Materials, 2020, 247 118544
|
| [30] |
Wang W, Zhong Z, Kang X, et al.. Physico-mechanical properties and micromorphological characteristics of graphene oxide reinforced geopolymer foam concrete. Journal of Building Engineering, 2023, 72 106732
|
| [31] |
Lothenbach B, Kulik DA, Matschei T, et al.. Cemdata18: A chemical thermodynamic database for hydrated Portland cements and alkali-activated materials. Cement and Concrete Research, 2019, 115: 472-506
|
| [32] |
Ye H, Cai R, Tian ZJC, et al.. Natural carbonation-induced phase and molecular evolution of alkali-activated slag: Effect of activator composition and curing temperature. Construction and Building Materials, 2020, 248 118726
|
| [33] |
Zhai Q, Kurumisawa K. Effects of cation in sulfate chloride and nitrite on Ca(OH)2 activated ground granulated blast-furnace slag. Cement and Concrete Composites, 2022, 133 104648
|
| [34] |
Ye H, Radlińska A. Shrinkage mitigation strategies in alkali-activated slag. Cement and Concrete Research, 2017, 101: 131-143
|
| [35] |
Alahrache S, Winnefeld F, Champenois J-B, et al.. Chemical activation of hybrid binders based on siliceous fly ash and Portland cement. Cement and Concrete Composites, 2016, 66: 10-23
|
| [36] |
Haha MB, De Weerdt K, Lothenbach B. Quantification of the degree of reaction of fly ash. Cement and Concrete Research, 2010, 40(11): 1620-1629
|
| [37] |
Liu S, Zhang T, Guo Y, et al.. Effects of SCMs particles on the compressive strength of micro-structurally designed cement paste: Inherent characteristic effect, particle size refinement effect, and hydration effect. Powder Technology, 2018, 330: 1-11
|
| [38] |
Zhang M, Wang K. Workability modification of fly ash-granulated blast furnace slag-steel slag geopolymers: Effects of superplasticizers and retarders. Journal of Building Engineering, 2025, 105 112488
|
| [39] |
Liu C, Huang X, Wu Y-Y, et al.. The effect of graphene oxide on the mechanical properties, impermeability and corrosion resistance of cement mortar containing mineral admixtures. Construction and Building Materials, 2021, 288 123059
|
| [40] |
Ho VD, Gholampour A, Losic D, et al.. Enhancing the performance and environmental impact of alkali-activated binder-based composites containing graphene oxide and industrial by-products. Construction and Building Materials, 2021, 284 122811
|
| [41] |
Hamdan A, Hajimohammadi A, Njegic B, et al.. The changes in the reaction kinetics and phase assemblage of sodium silicate-activated CaO-MgO-Al2O3-SiO2 glasses induced by the Al replacement by Mg. Cement and Concrete Research, 2023, 166 107103
|
| [42] |
Vigna, E. and J. Skibsted. Optimization of Alkali Activated Portland Cement—Calcined Clay Blends Based on Phase Assemblage in the Na2O–CaO–Al2O3–SiO2–H2O System. In Calcined Clays for Sustainable Concrete: Proceedings of the 1st International Conference on Calcined Clays for Sustainable Concrete. 2015. Springer.
|
| [43] |
L’Hôpital E, Lothenbach B, Le Saout G, et al.. Incorporation of aluminium in calcium-silicate-hydrates. Cement and Concrete Research, 2015, 75: 91-103
|
| [44] |
Wang J, Hu Z, Chen Y, et al.. Effect of Ca/Si and Al/Si on micromechanical properties of C(-A)-S-H. Cement and Concrete Research, 2022, 157 106811
|
| [45] |
Wei, Y., Z. Cao, J. Hou, et al. (2024). Study on the chloride binding capacity of sulfoaluminate cement concrete containing different mineral admixtures. Scientific Reports, 14, Article 24277
|
| [46] |
Akula P, Little DNJTG. Coupled thermodynamic and experimental approach to evaluate ettringite formation in a soil stabilized with fluidized bed ash by-product: A case study. Transportation Geotechnics, 2020, 23 100352
|
| [47] |
Saikia N, Kato S, Kojima TJTA. Thermogravimetric investigation on the chloride binding behaviour of MK–lime paste. Thermochimica Acta, 2006, 444(1): 16-25
|
| [48] |
Liao Y, Jiang G, Wang K, et al.. Effect of steel slag on the hydration and strength development of calcium sulfoaluminate cement. Construction and Building Materials, 2020, 265 120301
|
| [49] |
Mrak, M., F. Winnefeld, B. Lothenbach, et al. (2021). The influence of calcium sulfate content on the hydration of belite-calcium sulfoaluminate cements with different clinker phase compositions. Materials and Structures, 54, Article 212.
|
| [50] |
Xiao R, Jiang X, Zhang M, et al.. Analytical investigation of phase assemblages of alkali-activated materials in CaO-SiO2-Al2O3 systems: The management of reaction products and designing of precursors. Materials & Design, 2020, 194 108975
|
| [51] |
Xu C, Li H, Yang X, et al.. Action of the combined presence of C-S-Hs-PCE and triethanolamine on the performances of cement paste/mortar. Construction and Building Materials, 2021, 269 121345
|
| [52] |
Song W, Zhu Z, Peng Y, et al.. Effect of steel slag on fresh, hardened and microstructural properties of high-calcium fly ash based geopolymers at standard curing condition. Construction and Building Materials, 2019, 229 116933
|
| [53] |
Guo S, Qiao X, Zhao T, et al.. Preparation of highly dispersed graphene and its effect on the mechanical properties and microstructures of geopolymer. Journal of Materials in Civil Engineering, 2020, 32(11 04020327
|
| [54] |
Bellum RR, Muniraj K, Indukuri CSR, et al.. Investigation on performance enhancement of Fly ash-GGBFS based graphene geopolymer concrete. Journal of Building Engineering, 2020, 32 101659
|
| [55] |
Liu C, Hunag X, Wu Y-Y, et al.. Studies on mechanical properties and durability of steel fiber reinforced concrete incorporating graphene oxide. Cement and Concrete Composites, 2022, 130 104508
|
| [56] |
Li W, Li X, Chen SJ, et al.. Effects of graphene oxide on early-age hydration and electrical resistivity of Portland cement paste. Construction and Building Materials, 2017, 136: 506-514
|
| [57] |
Dong Q, Wan L, Luan C, et al.. Effect of graphene oxide on properties of alkali-activated slag. Materials, 2021, 14(20 6107
|
| [58] |
Zhang B, Zhu H, Cheng Y, et al.. Shrinkage mechanisms and shrinkage-mitigating strategies of alkali-activated slag composites: A critical review. Construction and Building Materials, 2022, 318 125993
|
| [59] |
Zhao Q, Ma C, Huang B, et al.. Development of alkali activated cementitious material from sewage sludge ash: Two-part and one-part geopolymer. Journal of Cleaner Production, 2023, 384 135547
|
| [60] |
Li X, Liu YM, Li WG, et al.. Effects of graphene oxide agglomerates on workability, hydration, microstructure and compressive strength of cement paste. Construction and Building Materials, 2017, 145: 402-410
|
| [61] |
Rees CA, Provis JL, Lukey GC, et al.. The mechanism of geopolymer gel formation investigated through seeded nucleation. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 2008, 318(1): 97-105
|
| [62] |
Peng H, Ge Y, Cai CS, et al.. Mechanical properties and microstructure of graphene oxide cement-based composites. Construction and Building Materials, 2019, 194: 102-109
|
| [63] |
Liu H, Kuila T, Kim NH, et al.. In situ synthesis of the reduced graphene oxide–polyethyleneimine composite and its gas barrier properties. Journal of Materials Chemistry A, 2013, 1(11): 3739-3746
|
| [64] |
Zhang M, Zhao M, Zhang G, et al.. Reaction kinetics of red mud-fly ash based geopolymers: Effects of curing temperature on chemical bonding, porosity, and mechanical strength. Cement and Concrete Composites, 2018, 93: 175-185
|
| [65] |
Perez-Cortes P, Cabrera-Luna K, Escalante-Garcia JI. Alkali-activated limestone/metakaolin cements exposed to high temperatures: Structural changes. Cement and Concrete Composites, 2021, 122 104147
|
| [66] |
Rajini B, Narasimha Rao AV, Sashidhar C. Micro-level studies of fly ash and GGBS –based geopolymer concrete using fourier transform infra-red. Materials Today: Proceedings, 2021, 46: 586-589
|
| [67] |
Fan J, Yan J, Zhou M, et al.. Heavy metals immobilization of ternary geopolymer based on nickel slag, lithium slag and metakaolin. Journal of Hazardous Materials, 2023, 453 131380
|
| [68] |
Guo F, Kim F, Han TH, et al.. Hydration-responsive folding and unfolding in graphene oxide liquid crystal phases. ACS Nano, 2011, 5(10): 8019-8025
|
| [69] |
Beersaerts G, Ascensão G, Pontikes Y. Modifying the pore size distribution in Fe-rich inorganic polymer mortars: An effective shrinkage mitigation strategy. Cement and Concrete Research, 2021, 141 106330
|
| [70] |
Li, Z., An, R., Zhang, W., et al. (2023). Investigating the effects of seawater and sea sand aggregates and supplementary cementitious materials on the early shrinkage and crack resistance of concrete. Construction and Building Materials,392, Article 131719.
|
Funding
Natural Science Foundation of China(52378230)
Tianjin Science and Technology Bureau Key Research and Development Program - Bejing Tianjin Hebei Collaboration Project(23YFXTHZ00010)
Hebei Natural Science Foundation(E2025202243)
S&T Program of Shijiazhuang(2517900507A)
RIGHTS & PERMISSIONS
The Author(s)