Mechanical properties and damage evolution of sprayed ultrahigh performance concrete under uniaxial compression

Zhangxiang WANG, Xudong CHEN, Yong LENG, Guozhi ZHANG, Feixiang CHEN, Tianyu YAO

Journal of Southeast University (English Edition) ›› 2025, Vol. 41 ›› Issue (2) : 171-179.

PDF(4333 KB)
PDF(4333 KB)
Journal of Southeast University (English Edition) ›› 2025, Vol. 41 ›› Issue (2) : 171-179. DOI: 10.3969/j.issn.1003-7985.2025.02.006
Materials Sciences and Engineering

Mechanical properties and damage evolution of sprayed ultrahigh performance concrete under uniaxial compression

Author information +
History +

Abstract

To investigate the effects of the spraying process and different fibers on the mechanical properties and failure patterns of ultrahigh performance concrete (UHPC), three types of fibers were used. These fibers were formed using both spraying and molding methods. Uniaxial compression tests were conducted, and two nondestructive monitoring techniques, acoustic emission (AE) and digital image correlation, were employed to monitor the uniaxial compression tests. The results indicated that the compressive strength of UHPC with single steel fibers and hybrid fibers increased by about 19% and 14% compared with those of UHPC with polyoxymethylene fibers. In comparison with molded UHPC, sprayed UHPC showed a slight improvement in compressive strength. Specimens containing steel fibers exhibited better post-cracking ductility, whereas those with only polyoxymethylene fibers displayed a certain degree of brittle failure. In sprayed UHPC, the onset of significant internal damage was delayed, which was related to the redistribution of internal fibers. The failure of UHPC was characterized by primary tensile cracks, supplemented by shear cracks. The spraying process can better restrict the development of tensile cracks in UHPC. Sprayed UHPC typically exhibited multiple crack developments leading to failure, whereas molded UHPC generally failed in the form of a single main crack penetrating the specimen. The addition of steel fibers delayed the occurrence of local stress concentration zones, aligning well with AE monitoring data.

Keywords

sprayed ultrahigh performance concrete / acoustic emission / digital image correlation / uniaxial compression / crack propagation / damage evolution

Cite this article

Download citation ▾
Zhangxiang WANG, Xudong CHEN, Yong LENG, Guozhi ZHANG, Feixiang CHEN, Tianyu YAO. Mechanical properties and damage evolution of sprayed ultrahigh performance concrete under uniaxial compression. Journal of Southeast University (English Edition), 2025, 41(2): 171‒179 https://doi.org/10.3969/j.issn.1003-7985.2025.02.006

References

[1]
ZHANG W H, ZHANG Z X, LIU P Y, et al. Uniaxial tensile and compressive stress-strain behavior of multi-scale fiber-reinforced ultra-high performance concrete[J]. Journal of the Chinese Ceramic Society, 2020, 48(8): 1155-1167. (in Chinese)
[2]
RICHARD P, CHEYREZY M. Composition of reactive powder concretes[J]. Cement and Concrete Research, 1995, 25(7): 1501-1511.
[3]
BENDTSEN B, SANJAYAN J G. Assessment of shear capacity methods of steel fiber reinforced concrete beams using full scale prestressed bridge beams[J]. Materials and Structures, 2015, 48(11): 3473-3483.
[4]
JU H, KIM K S, LEE D H, et al. Torsional responses of steel fiber-reinforced concrete members[J]. Composite Structures, 2015, 129: 143-156.
[5]
YOO D Y, KANG S T, YOON Y S. Enhancing the flexural performance of ultra-high-performance concrete using long steel fibers[J]. Composite Structures, 2016, 147: 220-230.
[6]
SHAO X D, FAN W, HUANG Z Y. Application of ultra-high-performance concrete in engineering structures[J]. China Civil Engineering Journal, 2021, 54(1):1-13. (in Chinese)
[7]
SHANG T P. Research on the preparation and properties of sprayed ultra-high performance concrete(UHPC)[J]. China Concrete and Cement Products, 2023(8): 1-5. (in Chinese)
[8]
CHEN Q, MA R, JIANG Z W, et al. Compressive strength prediction and mix proportion design of UHPC based on GA-BP neural network[J]. Journal of Building Materials, 2020, 23(1): 176-183, 191. (in Chinese)
[9]
CHI Y, YIN C R, XU L H, et al. Compressive mechanical properties of steel-polypropylene hybrid fiber reinforced ultrahigh-performance concrete under cyclic compression[J]. Journal of the Chinese Ceramic Society, 2021, 49(11):2331-2345. (in Chinese)
[10]
RONG Z D, WANG Y L, JIAO M P, et al. Impact compressive performance and damage evolution of ultra-high performance concrete[J]. Journal of the Chinese Ceramic Society, 2021, 49(11): 2322-2330. (in Chinese)
[11]
WANG Z X, JIN L, CHEN P X, et al. Study on pore structure of UHPC based on CT and NMR techniques[J]. Materials Reports, 2025, 39(5): 24020073. (in Chinese)
[12]
TONG Y P, WANG Y, ZHANG S H. Research progress on mechanical properties and durability properties of tunnel lining fiber reinforced concrete[J]. Journal of Materials Science and Engineering, 2022, 40(3): 528-536. (in Chinese)
[13]
CHEN X R. Experiment on mechanical properties of steel-polyformaldehyde hybrid fiber-ultra high performance concrete[J]. Journal of Nanchang University (Engineering & Technology), 2023, 45 (4): 357-364. (in Chinese)
[14]
KARIM R, SHAFEI B. Investigation of five synthetic fibers as potential replacements of steel fibers in ultrahigh-performance concrete[J]. Journal of Materials in Civil Engineering, 2022, 34(7): 04022126.
[15]
ZHOU H, SU L L. Research on the preparation and application of high performance polypropylene fiber reinforced concrete for tunnel spraying[J]. Synthetic Fiber in China, 2024, 53(5): 68-72. (in Chinese)
[16]
LIU F Q, MA Q Y. Mechanical properties and energy evolution of cellulose-basalt hybrid fiber sprayed concrete[J]. Bulletin of the Chinese Ceramic Society, 2024, 43(3): 806-815, 843. (in Chinese)
[17]
CHAI M M, LI S J, YANG F X, et al. Study on influence of fly ash and polypropylene fiber on shotcrete performance[J]. Journal of Highway and Transportation Research and Development, 2022, 39(S2):119-124. (in Chinese)
[18]
FENG G R, FAN Y J, WANG P F, et al. Analysis of damage and failure process of rock-like specimens under uniaxial compression with different material combinations and ratios[J]. Chinese Journal of Rock Mechanics and Engineering, 2023, 42 (S1), 3377-3390. (in Chinese)
[19]
FENG L, CHEN X D, ZHANG J H, et al. Dynamic fracture characteristics of non-standard three-point bending self-compacting concrete beams based on acoustic emission[J]. Acta Materiae Compositae Sinica, 2021, 38(2): 630-640. (in Chinese)
[20]
SHI D D, CHEN X D, NING Y J, et al. Understanding the compression failure mechanism of rock-shotcrete composites using X-CT and DIC technologies[J]. Acta Geotechnica, 2023, 18(10): 5213-5230.
[21]
SHI Z X, CHEN X D, NING Y J, et al. Study on crack propagation of rubber self-compacting concrete based on RA-AF characteristics[J]. Journal of Civil and Environmental Engineering, 2024, 46(5): 175-183. (in Chinese)
[22]
CHEN C, FAN X Q, CHEN X D. Experimental investigation of concrete fracture behavior with different loading rates based on acoustic emission[J]. Construction and Building Materials, 2020, 237: 117472.
[23]
LI D, CHEN Y Q, WANG H, et al. Online detection of welding pore defects in steel bridge decks based on acoustic emission[J]. Journal of Southeast University (Natural Science Edition), 2024, 54(2): 285-293. (in Chinese)
[24]
DU F Z, LI D S, LI Y Y. Fracture mechanism and damage evaluation of FRP/steel-concrete hybrid girder using acoustic emission technique[J]. Journal of Materials in Civil Engineering, 2019, 31(7): 04019111.
[25]
SHI D D, CHEN X D, SHANG K, et al. Study on failure characteristics of high-strength coral aggregate reinforced concrete slabs based on acoustic emission technology[J]. Journal of Southeast University (Natural Science Edition), 2024, 54(2): 398-406. (in Chinese)
[26]
GUO Y Z, CHEN X D, HU L P, et al. Visualized characterization of damage in granite-shotcrete beams based on acoustic emission[J]. Journal of Harbin Institute of Technology, 2022, 54 (8): 90-99. (in Chinese)
[27]
WU J, CHEN X D, TANG Y, et al. Analysis of compression characteristics of steel-continuous fiber composite bar reinforced concrete columns based on acoustic emission[J]. Nondestructive Testing, 2021, 43 (11): 18-22, 52. (in Chinese)
[28]
SUN W H, AN F J, XIE J, et al. Study of steel fiber effect on the axial compression property of concrete based on DIC method[J]. Concrete, 2023(12): 35-38,43. (in Chinese)
[29]
YAN Q F, ZHANG J G, ZHANG M, et al. Flexural damage analysis of engineering cementitious composites based on DIC[J]. Journal of Southeast University (Natural Science Edition), 2022, 52(3): 482-488. (in Chinese)
[30]
ZHAO C, ZHOU Y M, ZHAO C F, et al. Cracking processes and coalescence modes in rock-like specimens with two parallel pre-existing cracks[J]. Rock Mechanics and Rock Engineering, 2018, 51(11): 3377-3393.
[31]
MIAO S T, PAN P Z, ZHAO X G, et al. Experimental study on damage and fracture characteristics of Beishan granite subjected to high-temperature treatment with DIC and AE techniques[J]. Rock Mechanics and Rock Engineering, 2021, 54(2): 721-743.
Funding
National Natural Science Foundation of China(52379124); National Key Research and Development Program of China(2021YFB2600200)
PDF(4333 KB)

Accesses

Citations

Detail

Sections
Recommended

/