To improve the flame-retardant performance of epoxy resin (EP), EP composites were developed using aluminum diethylphosphonate (ADP) and melamine polyphosphate (MPP) as a compound flame retardant, and calcium-based MOF (calcium terephthalate, CaT) as a synergist (MOF refers to metal-organic frameworks). The results demonstrated that the combination of CaT and ADP/MPP significantly enhanced the flame-retardant properties of EP. With only 2% CaT and 5% ADP/MPP (relative to the mass of EP), the LOI value of EP composite reached 33.8%, and UL-94 V-0 grade was achieved. The peak heat release rate, the total heat release and the total smoke production values decreased by 44.2%, 25.6%, and 52.0%, respectively. The addition of a small amount of CaT improved the mechanical strength and toughness of EP. The relevant mechanism was discussed to explain the synergistic effect of CaT and ADP/MPP in EP. The results indicated that the incorporation of CaT not only enhanced the stability of char layer but also suppressed the release of toxic gases during combustion. As a cost-effective MOF material, CaT has a potential application in improving the fire safety of EP.
| [1] |
Chai M Z, Liu H L, Wu Y Q, et al.. Flame Retardant, Toughened, Reinforced, Transparent and Long Shelf-Life One-Component Epoxy Resins via A P/N/Si-Containing Hyperbranched Polymer. Chemical Engineering Journal, 2024, 493: 152 785. J].
|
| [2] |
Shan X Y, Han J, Song Y, et al.. Flame Retardancy of Epoxy Resin/β-Cyclodextrin@Resorcinol Bisdiphenylphosphate Inclusion Composites. Journal of Wuhan University of Technology-Mater. Sci. Ed., 2020, 35: 455-463. J].
|
| [3] |
Niu H X, Wu G L, Wang X, et al.. Synthesis of a Vanillin-Derived Bis-DOPO Co-Curing Agent Rendering Epoxy Thermosets Simultaneously Improved Flame Retardancy, Mechanical Strength and Transparency. Polymer Degradation and Stability, 2023, 211: 110 333. J].
|
| [4] |
Ou H Y, Li J B, Jin M, et al.. Eugenol-Derived Trifunctional Epoxy Resin: Intrinsic Phosphorus-Free Flame Retardancy and Mechanical Reinforcement for Sustainable Polymer Alternatives. Polymer Degradation and Stability, 2025, 239: 111 394. J].
|
| [5] |
Zou Y B, Niu K, Luo F B, et al.. Recyclable Porous Core-Shell Mn-Co-O Flame Retardant for Improving Flame Retardancy and Smoke Suppression of Epoxy Resin. Polymer Degradation and Stability, 2024, 225: 110 763. J].
|
| [6] |
Qiu X Q, Wan X L, Wang Z C, et al.. A Simple and Universal Strategy for Construction and Application of Silica-Based Flame-Retardant Nanostructure. Composites Part B: Engineering, 2022, 238: 109 887. J].
|
| [7] |
Wu T, Yang F H, Tao J, et al.. Design of P-Decorated POSS towards Flame-Retardant, Mechanically-Strong, Tough and Transparent Epoxy Resins. Journal of Colloid and Interface Science, 2023, 640: 864-876. J].
|
| [8] |
Ai Y F, Xia L, Pang F Q, et al.. Mechanically Strong and Flame-Retardant Epoxy Resins with Anti-Corrosion Performance. Composites Part B: Engineering, 2020, 193: 108 019. J].
|
| [9] |
Ai Y F, Liu X D, Bai W B, et al.. From Herbicide to Flame Retardant: The Lamellar-Like Phosphorus-Bridged Amitrole Toward High Fire Safety Epoxy Resin with Light Smoke and Low Toxicity. Chemosphere, 2022, 291: 132 704. J].
|
| [10] |
Zhu J L, Chu M, Chen Z W, et al.. Rational Design of Heat-Resistant Polymers with Low Curing Energies by A Materials Genome Approach. Chemistry of Materials, 2020, 32(11): 4 527-4 535. J].
|
| [11] |
Guo X R, Li X B, Hua Y F, et al.. A Novel Phosphoramidate-Based Eco-Friendly Flame Retardant for Epoxy Resins: Enhanced Mechanical Properties and Fire Safety. Polymer Degradation and Stability, 2025, 233: 111 172. J].
|
| [12] |
Wu S G, Liu C, Qin Z, et al.. Core-Shell Engineered Boehmite-Derived Organic-Inorganic Hybrid Flame Retardant for Epoxy Resins: Synergistically Enhanced Fire Safety and Mechanical Integrity. Polymer Degradation and Stability, 2025, 238: 111 367. J].
|
| [13] |
Wei A, Wang S X, Lu X L, et al.. Construction of Durable Biomass-Based Flame Retardant with High Phosphorus and Nitrogen Contents for Wood Coatings. Polymer Degradation and Stability, 2025, 232: 111 160. J].
|
| [14] |
Wang L Z, Liu H, Zeng B R, et al.. Surface Modification of Carbon Dots by Boron and Phosphorus to Construct Flame-Retardant Epoxy Resin with High Mechanical and Low Dielectric Properties. Polymer Degradation and Stability, 2025, 235: 111 275. J].
|
| [15] |
Yu M M, Gao Z M, Xie W, et al.. A Novel Strategy Utilizing Oxidation States of Phosphorus for Designing Efficient Phosphorus-Containing Flame Retardants and Its Performance in Epoxy Resins. Polymer Degradation and Stability, 2024, 230: 111 016. J].
|
| [16] |
Du W B, Lin Z Y, Chen T, et al.. Synthesis of Phosphorus Fluorine Containing Polymers for Flame-Retardant, Low Surface Energy and Good Dielectric Performance Epoxy Resin Electronic Packaging Materials. Polymer Degradation and Stability, 2024, 229: 110 932. J].
|
| [17] |
Du Y G, Shi G H, Wang J M, et al.. Influences of POSS-E-GO Content on Mechanical Properties of Bio-Based Epoxy/DOPO-POSS Nanocomposites. Journal of Wuhan University of Technology-Mater. Sci. Ed., 2022, 37(4): 765-772. J].
|
| [18] |
Mao Y W, Wang W B, Huang W Y, et al.. Flame Retardant, Transparent, Low Dielectric and Low Smoke Density EP Composites Implemented with Reactive Flame Retardants Containing P/N/B. Polymer Degradation and Stability, 2024, 230: 111 078. J].
|
| [19] |
Yang J X, Sun Y, Song W M, et al.. A Novel Phosphorus/Boron-Containing Flame Retardant for Improving the Flame Retardancy of Ramie Fiber Reinforced Epoxy Composites. Construction and Building Materials, 2024, 451: 138 814. J].
|
| [20] |
Yin R, Liu Y H, Luo Y, et al.. Enhancing the Liquid Oxygen Compatibility of Epoxy Resin by Introducing A Novel Phosphorus/Sulfur-Containing Flame Retardant. Polymer Degradation and Stability, 2025, 236: 111 296. J].
|
| [21] |
Lu YF, Zhao PY, Chen YJ, et al.. A Bio-Based Macromolecular Phosphorus-Containing Active Cotton Flame Retardant Synthesized from Starch. Carbohydrate Polymers, 2022, 298: 120 076. J].
|
| [22] |
Jiang W Z, Zhang G Q, Deng J H. Comparable Investigation of Phosphorus-Based Flame Retardant Electrolytes on Lifepo4 Cathodes. Journal of the Electrochemical Society, 2022, 169(5): 50 532. J].
|
| [23] |
Fung C M, Er C C, Tan L L, et al.. Red Phosphorus: An Up-and-Coming Photocatalyst on The Horizon for Sustainable Energy Development and Environmental Remediation. Chemical Reviews, 2021, 122(3): 3 879-3 965. J].
|
| [24] |
Dai S S, Yu X J, Chen R, et al.. Transparent Epoxy Resin Material with Excellent Fire Retardancy Enabled by A P/N/S Containing Flame Retardant. Journal of Applied Polymer Science, 2021, 138(16): 50 263. J].
|
| [25] |
Guo W Y, Jiang G Y, Gao J, et al.. Flame-Retardant and Solvent-Free Polyurethane Adhesive via Synergistic Phosphorus-Containing Polyol and Ammonium Dihydrogen Phosphate. Polymer Degradation and Stability, 2025, 234: 111 198. J].
|
| [26] |
Cui Y M, Jiao Y H, Zhang G, et al.. Biomass-Derived Polyelectrolyte Fire Retardant: Synergistic Phosphorus-Nitrogen Doping for Enhanced Epoxy Resin Flame Retardancy and Smoke Suppression. Polymer Degradation and Stability, 2025, 234: 111 207. J].
|
| [27] |
Zhou T, Chen W H, Duan WF, et al.. In Situ Synthesized and Dispersed Melamine Polyphosphate Flame Retardant Epoxy Resin Composites. Journal of Applied Polymer Science, 2019, 136(11): 47 194. J].
|
| [28] |
Zheng P L, Zhao H H, Meng Y W, et al.. Melamine-Based Biomass-Containing P/N Synergistic Flame Retardants Confer Superb Flame Retardancy and Toughness to Epoxy Resins. Progress in Organic Coatings, 2025, 198: 108 927. J].
|
| [29] |
Mueller P, Morys M, Sut A, et al.. Melamine Poly(Zinc Phosphate) as Flame Retardant in Epoxy Resin: Decomposition Pathways, Molecular Mechanisms and Morphology of Fire Residues. Polymer Degradation and Stability, 2016, 130: 307-319. J].
|
| [30] |
Cui YM, Wu H J, Zhang M, et al.. A Ternary Polymer Flame Retardant and Its Synergistic Flame Retardant Effect with Piperazine Pyrophosphate in EP. Journal of Thermal Analysis and Calorimetry, 2023, 148(24): 13 837-13 850. J].
|
| [31] |
Wang F Y, Liao J H, Yan L, et al.. Facile Construction of Polypyrrole Microencapsulated Melamine-Coated Ammonium Polyphosphate to Simultaneously Reduce Flammability and Smoke Release of Epoxy Resin. Polymers, 2022, 14(12): 2 375. J].
|
| [32] |
Tang G, Zhou L, Zhang P, et al.. Effect of Aluminum Diethylphosphinate on Flame Retardant and Thermal Properties of Rigid Polyurethane Foam Composites. Journal of Thermal Analysis and Calorimetry, 2020, 140(2): 625-636. J].
|
| [33] |
Pan Y T, Zhang Z D, Yang R J. The Rise of MOFs and Their Derivatives for Flame Retardant Polymeric Materials: A Critical Review. Composites Part B: Engineering, 2020, 199: 108 265. J].
|
| [34] |
Chen C, Song W M, Jiang M M, et al.. SiO2/MOFs-Based Synergistic Flame Retardants Provide Enhanced Fire Safety for Epoxy Resins. Materials Today Communications, 2023, 35: 105 805. J].
|
| [35] |
Jiang Q, Li P, Liu Y, et al.. Phytic Acid-Iron/Laponite Coatings for Enhanced Flame Retardancy, Antidripping and Mechanical Properties of Flexible Polyurethane Foam. International Journal of Molecular Sciences, 2022, 23(16): 9 145. J].
|
| [36] |
Xian S K, Lin Y H, Wang H, et al.. Calcium-Based Metal—Organic Frameworks and Their Potential Applications. Small, 2021, 17(22): 2 005 165. J].
|
| [37] |
Jiang G Y, Xiao Y L, Qian Z Y, et al.. A Novel Phosphorus-, Nitrogen- and Sulfur-Containing Macromolecule Flame Retardant for Constructing High-Performance Epoxy Resin Composites. Chemical Engineering Journal, 2023, 451: 137 823. J].
|
| [38] |
Wang A Q, Zhang F, Xing L P, et al.. Effect of Aluminum Diethylphosphinate and Its Synergist on Flame-Retardant Effects of Epoxy Resin. Journal of Thermal Analysis and Calorimetry, 2022, 147(13): 7 277-7 287. J].
|
| [39] |
Zou Y, Sun P, Liu W. Classification of Materials Using Terahertz Spectroscopy with Principal Components Analysis. 2015 40th International Conference on Infrared, Millimeter, and Terahertz Waves (IRMMW-Thz), 20151-2. [C].
|
| [40] |
Nie S B, Zhai W L, Xu Y X, et al.. Flame Retardancy and Wear Resistance of Epoxy Composites Modified by Whisker-Shaped Nickel Phyllosilicate and Microencapsulated Ammonium Polyphosphate. RSC Advances, 2023, 13(42): 29 657-29 667. J].
|
| [41] |
Xu W Z, Wang X L, Wu Y, et al.. Functionalized Graphene with Co-ZIF Adsorbed Borate Ions as An Effective Flame Retardant and Smoke Suppression Agent for Epoxy Resin. Journal of Hazardous Materials, 2019, 363: 138-151. J].
|
| [42] |
Pan Y T, Wan J T, Zhao X L, et al.. Interfacial Growth of MOF-Derived Layered Double Hydroxide Nanosheets on Graphene Slab Towards Fabrication of Multifunctional Epoxy Nanocomposites. Chemical Engineering Journal, 2017, 330: 1 222-1 231. J].
|
| [43] |
Song J B, Zhang Y X, Wang J, et al.. Self-Assembly Fe-Co MOF@BN and Epoxy Resin Nano Composites with Highly Enhanced Flame Retardancy and Smoke Suppression Properties. Polymer Degradation and Stability, 2024, 225: 110 811. J].
|
| [44] |
Pawlowski K H, Schartel B, Fichera M A, et al.. Flame Retardancy Mechanisms of Bisphenol a Bis(Diphenyl Phosphate) in Combination with Zinc Borate in Bisphenol A Polycarbonate/Acrylonitrile-Butadiene-Styrene Blends. Thermochimica Acta, 2010, 498(1–2): 92-99. J].
|
RIGHTS & PERMISSIONS
Wuhan University of Technology and Springer-Verlag GmbH Germany, Part of Springer Nature