The Recovery of PGMs from Spent Automotive Exhaust Catalysts by Lead Slag

Jisen Yan , Liao Zhang , Shuaidong Mao , Zihan Wang , Yinli Peng , Fang Xie , Xijin Hua , Baojing Zhang

Journal of Wuhan University of Technology Materials Science Edition ›› 2025, Vol. 40 ›› Issue (3) : 871 -879.

PDF
Journal of Wuhan University of Technology Materials Science Edition ›› 2025, Vol. 40 ›› Issue (3) : 871 -879. DOI: 10.1007/s11595-025-3123-7
Metallic Materials

The Recovery of PGMs from Spent Automotive Exhaust Catalysts by Lead Slag

Author information +
History +
PDF

Abstract

This paper presented a novel and environmentally friendly approach for recovering platinum group metals (PGMs) from spent automotive exhaust catalysts. The study employed lead slag and waste graphite electrodes as raw materials, incorporating CaO as an additive to fine-tune the slag’s viscosity and density. By reducing FeO in the lead slag using waste graphite electrodes, pure Fe was obtained, effectively trapping the PGMs from the exhausted catalysts. The study explored the effects of reductant addition, trapping duration, slag basicity, and trapping temperature on the recovery rate of PGMs. The results indicated that a maximum recovery rate of 97.86% was achieved when the reductant was added at 1.5 times the theoretical amount, with a trapping duration of 60 minutes, a slag basicity of 0.7, and a trapping temperature of 1 600 °C. This research offered a greener pathway for the recovery of PGMs from spent automotive exhaust catalysts.

Cite this article

Download citation ▾
Jisen Yan, Liao Zhang, Shuaidong Mao, Zihan Wang, Yinli Peng, Fang Xie, Xijin Hua, Baojing Zhang. The Recovery of PGMs from Spent Automotive Exhaust Catalysts by Lead Slag. Journal of Wuhan University of Technology Materials Science Edition, 2025, 40(3): 871-879 DOI:10.1007/s11595-025-3123-7

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

WangL, ZhangY M, WangG Y, et al.. Bimetallic Pd-Cu /Al2O3 Catalyst for the Green Catalytic Synthesis of 2,2′-bipyridine from Pyridine[J]. Journal of Wuhan University of Technology-Materials Science Edition, 2022, 37(06): 1123-1128

[2]

ZuJ Z, MaJ, QinJ, et al.. Current Research Status of Commonly Used High-temperature BrazingFiller Metal in the Aerospace Field[J]. Journal of Netshape Forming Engineering, 2024, 16(07): 191-204

[3]

YanJ S, WeiJ, ZhangF, et al.. Comprehensive Review on Recovery of Platinum Group Metals from Spent Automotive Catalysts by Metal Capture Technology: Present Progress and Outlook[J]. Journal of Environmental Chemical Engineering, 2024, 12(5): 114 017

[4]

Jiang Z Q. China Platinum and Palladium Yearbook 2023[N]. China Gold News, 2023-07-04(007)

[5]

ZhangY W, WangY Z, LiJ G, et al.. Enhanced Photocatalytic Activity of Z-scheme Meso-BiVO4-Au-CdS for Degradation of Rhodamine B[J]. Journal of Wuhan University of Technology -Materials Science Edition, 2024, 39(04): 869-876

[6]

DiaoQ, ZengY, ChenJ M. Progress in Additive Manufacturing of Ceramics for Energy Applications[J]. Journal of Netshape Forming Engineering, 2024, 12(16): 35-53

[7]

TaninouchiY K, OkabeT H. Trends of Technological Development of Platinum Group Metal Recycling: Solubilization and Physical Concentration Processes[J]. Materials Transactions, 2023, 64(3): 627-637

[8]

FirmansyahM L, WulanN I, NuriscaA P, et al.. Functionalized Palm Biomass-derived Activated Carbon for the Removal of Pt(IV) from A Simulated Leachate[J]. Biomass Bioenergy, 2024, 181: 107 055

[9]

DongZ L, LiJ, RaoX F, et al.. Economical and Efficient Recovery of Pd and Al2O3 from Spent Pd/Al2O3 Catalyst with Integrated Sodium Roasting-reductive Leaching Process[J]. Transactions of Nonferrous Metals Society of China, 2023, 33(07): 2245-2254

[10]

LiuM H, ZhaoY T, LiA M, et al.. In Situ Mechanochemical Treatment of the Fe-Si-PGMs Alloy for Enhanced Platinum Group Metal Recovery: Overcoming Thermodynamic and Kinetic Barriers[J]. Acs Sustainable Chemistry and Engineering, 2024, 12(11): 4506-4516

[11]

KinasS, Jermakowicz-BartkowiakD, DzimitrowiczA, et al.. On the Path of Recovering Platinum-group Metals and Rhenium: A Review on the Recent Advances in Secondary-source and Waste Materials Processing[J]. Hydrometallurgy, 2024, 223: 106 222

[12]

GenerowiczN, NowaczekA, JurkowskiL, et al.. Innovative Technologies for the Recovery of Platinum Group Metals from Catalysts-a Case Study of Selected Projects[J]. Gospodarka Surowcami Mineralnymi-Mineral Resources Management, 2023, 39(2): 71-86

[13]

KarimS, SawH M, TingY P, et al.. Evaluation of Green Chemistry Metrics for Sustainable Recycling of Platinum Group Metals from Spent Automotive Catalysts via Bioleaching[J]. Green Chemistry, 2024, 26(7): 4112-4126

[14]

KarimS, TingY P. A Novel Sequential Pretreatment Coupled With Statistically Optimized Bioleaching for Highly Effective Biorecovery of Platinum Group Metals from Spent Catalyst Waste[J]. Journal of Environmental Chemical Engineering, 2023, 11(5): 110 987

[15]

ZhengH D, DingY J, WenQ, et al.. Slag Design and Iron Capture Mechanism for Recovering Low-grade Pt, Pd, and Rh from Leaching Residue of Spent Auto-Exhaust Catalysts[J]. Science of The Total Environment, 2022, 802: 149 830

[16]

DongH G, ZhaoJ C, ChenJ L, et al.. Recovery of Platinum Group Metal Secondary Resource by Iron Trapping Method Based on Solid State[J]. The Chinese Journal of Nonferrous Metals, 2014, 24(10): 10 040 609

[17]

MurataT, YamaguchiK. Recovery of Palladium and Platinum Particles Suspended in the Al2O3-CaO-SiO2 Slag Using Copper-based Extractants at 1 723 K: Materials Chemistry[J]. Materials Transactions, 2021, 62(10): 1495-1501

[18]

ZhaoJ C, CuiH, BaoS M, et al.. Recovery of Pt, Pd and Rh from Spent Auto Catalysts by Copper Collection Method[J]. Precious Metals, 2018, 39(01): 56-59

[19]

ZhangT, ZhangS H, JiangX L, et al.. Experimental Study on Platinum Group Metals Capture by PbO High-temperature Reduction Method[J]. Copper Engineering, 2022, 5: 62-66

[20]

ZhuK, MaoY. Determination of Platinum and Palladium in Geochemical Samples by Inductively Coupled Plasma Mass Spectrometry with Minified Lead Fire Assay[J]. Precious Metals, 2017, 38(03): 61-65

[21]

Sun L D, Jiang Y, Huang M Y, et al. Recovery and Enrichment of Platinum from Spent Al2O3 Carrier Catalysts by Matte Smelting-Acid Leaching Process[J]. Advances in Materials Science and Engineering, 2022: 8 473 452

[22]

TangH M, PengZ W, TianR, et al.. Recovery of Platinum-group Metals from Spent Catalysts by Microwave Smelting[J]. Journal of Environmental Chemical Engineering, 2022, 10(6): 108 709

[23]

LiN, LieM, ZhangF Y, et al.. Mechanism of Bismuth Capture Pt, Pd and Rh from Spent Auto-catalysts by Pyrometallurgical Process[J]. The Chinese Journal of Nonferrous Metals, 2023, 33(12): 4276-4286

[24]

ZhangF Y, ZhangG G, XuL, et al.. Nrichment of Pd, Pt and Rh from Spent Automotive Catalyst by Pyrometallurgical Bismuth Capture[J]. The Chinese Journal of Nonferrous Metals, 2020, 9: 2162-2170

[25]

DingY J, ZhengH D, ZhangS G, et al.. Highly Efficient Recovery of Platinum, Oalladium, and Rhodium from Spent Automotive Catalysts via Iron Melting Collection[J]. Resources, Conservation & Recycling, 2020, 155: 10 464

[26]

YuZ G, ZhangJ Y, LengH Y, et al.. Estimating the Density and Molar Volume of Ferrite-based Ternary Molten Slags by Geometrical Model[J]. Ceramics International, 2021, 47(1): 634-642

[27]

ChompunootW, TakeshiY, ToruH, et al.. Dissolution Behavior of Platinum in Na2O-SiO2-based slags[J]. Materials Transactions, 2014, 55(7): 1083-1090

[28]

BensonM, BennettC R, HarryJ E, et al.. The Recovery Mechanism of Platinum Group Metals from Catalytic Converters in Spent Automotive Exhaust Systems[J]. Resources Conservation and Recycling, 2000, 31(1): 1-7

[29]

KolliopoulosG, BalomenosE, GiannopoulouI, et al.. Behavior of Platinum Group Metals During Their Pyrometallurgical Recovery from Spent Automotive Catalysts[J]. Open Acess Library Journal, 2014, 1(5): 1-9

RIGHTS & PERMISSIONS

Wuhan University of Technology and Springer-Verlag GmbH Germany, Part of Springer Nature

AI Summary AI Mindmap
PDF

146

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/