Tribological Behaviours of PTFE Composites Filled with PEEK and Nano-ZrO2 Based on Pinon-Flat Reciprocating Friction Model

Yuan Qi , Jun Gong , Wenhan Cao , Honggang Wang

Journal of Wuhan University of Technology Materials Science Edition ›› 2020, Vol. 35 ›› Issue (1) : 87 -98.

PDF
Journal of Wuhan University of Technology Materials Science Edition ›› 2020, Vol. 35 ›› Issue (1) : 87 -98. DOI: 10.1007/s11595-020-2231-7
Advanced Material

Tribological Behaviours of PTFE Composites Filled with PEEK and Nano-ZrO2 Based on Pinon-Flat Reciprocating Friction Model

Author information +
History +
PDF

Abstract

Nano-ZrO2 and PEEK particles were synergistically filled in unfilled PTFE to improve the wear resistance and maintain a relatively low friction coefficient, and the materials were studied using a reciprocating sliding friction and wear tester. In the friction tests, the evolution of various tribological characteristics in both the contact interfaces and debris was observed, and the wear mechanism of the PTFE composites was investigated. The results showed that the wear rate of the PTFE composites synergistically filled with nano-ZrO2 and PEEK was lower and its friction coefficient was slightly higher than that of the unfilled PTFE; the uniformity and continuity of the transfer film generated by the composite with nano-ZrO2 and PEEK were the best, and the particle size of the debris was minimal in comparison to that in other sample systems.

Keywords

PTFE / nano-ZrO2 / tribology / transfer film

Cite this article

Download citation ▾
Yuan Qi, Jun Gong, Wenhan Cao, Honggang Wang. Tribological Behaviours of PTFE Composites Filled with PEEK and Nano-ZrO2 Based on Pinon-Flat Reciprocating Friction Model. Journal of Wuhan University of Technology Materials Science Edition, 2020, 35(1): 87-98 DOI:10.1007/s11595-020-2231-7

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

Biswas S K, Vijayan K. Friction and Wear of PTFE-A Review [J]. Wear, 1992, 158(1-2): 193-211.

[2]

Pooley C M, Tabor D. Friction and Molecular Structure: The Behaviour of Some Thermoplastics [J]. Proc. R. Soc. London Ser. A Math. Phys. Sci., 1972, 329(1578): 251-274.

[3]

Makinson K R, Tabor D. The Friction and Transfer of Polytetrafluoroethylene [J]. Nature, 1964, 201(4925): 1

[4]

Koike H, Mizobe K, Oyama S, et al. Applied Mechanics and Materials [C]. In 2013 2nd International Conference on Advanced Materials Design and Mechanics, 2013

[5]

Friedrich K, Alois S K. In Tribology of Polymeric Nanocomposites [M]. Tribol. Interface Eng. Ser. 55., 2013 Boston: Elsevier.

[6]

Sinha S K, Briscoe B J. Polymer Tribology [M], 2009 London: Imperial College.

[7]

Blanchet T A, Kennedy F E. Sliding Wear Mechanism of Polytetrafluoroethylene (PTFE) and PTFE Composites [J]. Wear, 1992, 153(1): 229-243.

[8]

Tanaka K, Kawakami S. Effect of Various Fillers on the Friction and Wear of Polytetrafluoroethylene-based Composites [J]. Wear, 1982, 79(2): 221-234.

[9]

Tanaka K, Uchiyama Y, Toyooka S. The Mechanism of Wear of Polytetrafluoroethylene [J]. Wear, 1973, 23(2): 153-172.

[10]

Burris D L, Sawyer W G. A Low Friction and Ultra Low Wear Rate PEEK/PTFE Composite [J]. Wear, 2006, 261(3-4): 410-418.

[11]

Burris D L, Sawyer W G. Improved Wear Resistance in Alumina-PTFE Nanocomposites with Irregular Shaped Nanoparticles [J]. Wear, 2006, 260(7-8): 915-918.

[12]

Sawyer W G, Freudenberg K D, Bhimaraj P, et al. A Study on the Friction and Wear Behavior of PTFE Filled with Alumina Nanoparticles [J]. Wear, 2003, 254(5): 573-580.

[13]

Schwartz C J, Bahadur S. Studies on the Tribological Behavior and Transfer Film-counterface Bond Strength for Polyphenylene Sulfide Filled with Nanoscale Alumina Particles [J]. Wear, 2000, 237(2): 261-273.

[14]

Vande V J, Bahadur S. The Growth and Bonding of Transfer Film and the Role of Cus and PTFE in the Tribological Behavior of PEEK [J]. Wear, 1995, 181-183(1): 212-221.

[15]

Ye J, Khare H S, Burris D L. Transfer Film Evolution and Its Role in Promoting Ultra-Low Wear of a PTFE Nanocomposite [J]. Wear, 2013, 297(1-2): 1 095-1 102.

[16]

Burris D L, Boesl B, Bourne G R, et al. Polymeric Nanocomposites for Tribological Applications [J]. Macromol. Mater. Eng., 2007, 292(4): 387-402.

[17]

Ye J, Khare H S, Burris D L. Quantitative Characterization of Solid Lubricant Transfer Film Quality [J]. Wear, 2014, 316(1-2): 133-143.

[18]

Zhang G Ö W, Jim B, et al. The Role of Surface Topography in the Evolving Microstructure and Functionality of Tribofilms of an Epoxy-based Nanocomposite [J]. Wear, 2016, 364-365: 48-56.

[19]

Zhang G, Wetzel B, Jim B, et al. Impact of Counterface Topography on the Formation Mechanisms of Nanostructured Tribofilm of PEEK Hybrid Nanocomposites [J]. Tribol. Int., 2015, 83: 156-165.

[20]

Harris K L, Pitenis A A, Sawyer W G, et al. PTFE Tribology and the Role of Mechanochemistry in The Development of Protective Surface Films [J]. Macromolecules, 2015, 48: 11.

[21]

Onodera T, Kawasaki K, Nakakawaji T, et al. Chemical Reaction Mechanism of Polytetrafluoroethylene on Aluminum Surface under Friction Condition [J]. J. Phys. Chem. C, 2014, 118(10): 5 390-5 396.

[22]

Onodera T, Kawasaki K, Nakakawaji T, et al. Effect of Tribochemical Reaction on Transfer-film Formation by Poly(Tetrafluoroethylene) [J]. J. Phys. Chem. C., 2014, 118(22): 11 820-11 826.

[23]

Khare H S, Moore A C, Haidar D R, et al. Interrelated Effects of Temperature and Environment on Wear and Tribochemistry of an Ultralow Wear PTFE Composite [J]. J. Phys. Chem. C, 2015, 119(29): 16 518-16 527.

[24]

Urueña J M, Pitenis A A, Harris K L, et al. Evolution and Wear of Fluoropolymer Transfer Films [J]. Tribol. Let., 2015, 57(2): 1-8.

[25]

Onodera T, Park M, Souma K, et al. Transfer-Film Formation Mechanism of Polytetrafluoroethylene: A Computational Chemistry Approach [J]. J. Phys. Chem. C., 2013, 117(20): 10 464-10 472.

[26]

Plumlee K G, Schwartz C J. Surface Layer Plastic Deformation as a Mechanism for UHMWPE Wear, and Its Role in Debris Size [J]. Wear, 2013, 301(1-2): 257-263.

[27]

Williams P A, Clarke I C. Understanding Polyethylene Wear Mechanisms by Modeling of Debris Size Distributions [J]. Wear, 2009, 267(1-4): 646-652.

[28]

Lapcikova M, Slouf M, Dybal J, et al. Nanometer Size Wear Debris Generated from Ultra High Molecular Weight Polyethylene in Vivo [J]. Wear, 2009, 266(1-2): 349-355.

[29]

Ge S, Wang S, Gitis N, et al. Wear Behavior and Wear Debris Distribution of UHMWPE against Si3N4 Ball in Bi-Directional Sliding [J]. Wear, 2008, 264(7-8): 571-578.

[30]

Jacko M G, Tsang P S, Rhee S K. Wear Debris Compaction and Friction Film Formation of Polymer Composites [J]. Wear, 1989, 133(1): 23-38.

[31]

Zhang G, Schlarb A K. Morphologies of the Wear Debris Of Polyetheretherketone Produced under Dry Sliding Conditions: Correlation with Wear Mechanisms [J]. Wear, 2009, 266(7): 745-752.

[32]

Zhang G, Hausler I, Oesterle W, et al. Formation and Function Mechanisms of Nanostructured Tribofilms of Epoxy-Based Hybrid Nanocomposites [J]. Wear, 2015, 342-343: 181-188.

[33]

Shi Y, Mu L, Feng X, et al. The Tribological Behavior of Nanometer and Micrometer Tio2 Particle-filled Polytetrafluoroethylene/Polyimide [J]. Materials and Design, 2011, 32(2): 964-970.

[34]

Zhang Z, Su F, Wang K, et al. Study on the Friction and Wear Properties of Carbon Fabric Composites Reinforced with Micro- and Nano-particles [J]. Mat. Sci. Eng. A., 2005, 404(1): 251-258.

[35]

Kato H, Komai K. Tribofilm Formation and Mild Wear by Tribo-Sintering of Nanometer-sized Oxide Particles on Rubbing Steel Surfaces [J]. Wear, 2007, 262(1): 36-41.

[36]

Nunez E E, Polycarpou A A. The Effect of Surface Roughness on the Transfer of Polymer Films under Unlubricated Testing Conditions [J]. Wear, 2015, 326-327: 74-83.

[37]

Ovaert T C, Cheng H S. Counterface Topographical Effects on the Wear of Polyetheretherketone and a Polyetheretherketone-carbon Fiber Composite [J]. Wear, 1991, 150(1-2): 275-287.

AI Summary AI Mindmap
PDF

152

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/