Environmentally benign utilization and arsenic stabilization in two–stage oxidation process of multiple refractory gold concentrate coated with carboniferous high arsenic sulfide

Wei-rong Wu , Peng Gao , Qian-fei Zhao , Yan-jun Li , Zhi-dong Tang , Yue-xin Han

Journal of Central South University ›› : 1 -16.

PDF
Journal of Central South University ›› :1 -16. DOI: 10.1007/s11771-026-6323-1
Research Article
research-article
Environmentally benign utilization and arsenic stabilization in two–stage oxidation process of multiple refractory gold concentrate coated with carboniferous high arsenic sulfide
Author information +
History +
PDF

Abstract

To achieve efficient and environmentally benign utilization of carbonaceous high-arsenic refractory gold concentrates, a two-stage oxidation process combining bio-oxidation and suspension roasting was proposed. In the first stage, mixed aerobic mineralizing autotrophic bacteria were employed to oxidize sulfide minerals and remove arsenic and sulfur under controlled conditions. In the second stage, suspension roasting was applied to eliminate residual carbonaceous matter and further oxidize sulfides. Phase transformation, microstructure evolution, and pore characteristics were systematically analyzed using XRD, SEM-EDS, and BET techniques. The results show that bio-oxidation significantly enhanced gold liberation, increasing the exposed gold proportion from 4.27% to 56.56% and improving gold extraction from 15.42% to 30.17%. However, carbonaceous matter limits further improvement due to the preg-robbing effect. Subsequent suspension roasting at 550 °C for 45 min achieved a carbon removal rate of 99.38%, reduced carbon content to 0.028%, and increased exposed gold to 69.43%. As a result, gold extraction was markedly improved to 83.74%. Meanwhile, arsenic remained effectively stabilized in the roasted product, primarily as stable arsenate phases. These findings demonstrate that the proposed two-stage oxidation process effectively enhances gold recovery while ensuring arsenic stabilization and environmental compatibility, providing a promising strategy for the high-value utilization of multi-refractory gold resources.

Keywords

refractory gold ore / biological oxidation / suspension roasting oxidation / gold extraction / arsenic retention

Cite this article

Download citation ▾
Wei-rong Wu, Peng Gao, Qian-fei Zhao, Yan-jun Li, Zhi-dong Tang, Yue-xin Han. Environmentally benign utilization and arsenic stabilization in two–stage oxidation process of multiple refractory gold concentrate coated with carboniferous high arsenic sulfide. Journal of Central South University 1-16 DOI:10.1007/s11771-026-6323-1

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

Li J-f, Yang H-y, Zhao R-x, et al. . Mineralogical characteristics and recovery process optimization analysis of a refractory gold ore with gold particles mainly encapsulated in pyrite and Arsenopyrite [J]. Geochemistry, 2023, 83(1): 125941

[2]

Sasaki K, Suyama I, Takimoto R, et al. . Complete gold extraction and recovery from double refractory gold ores by thiourea after bio-oxidation [J]. Hydrometallurgy, 2024, 227: 106330

[3]

Soltani F, Marzban M, Darabi H, et al. . Effect of oxidative pretreatment and lead nitrate addition on the cyanidation of refractory gold ore [J]. Jom, 2020, 72(2): 774-781

[4]

Chaka K J, Rupprecht S M. Thiosulfate leaching in carbonaceous gold-bearing ores in Ethiopia [J]. Scientific Reports, 2024, 14: 22952

[5]

Yuan X, Tang D-w, Zou T, et al. . Combined leaching of Carlin-type gold deposit in Guizhou by potassium chlorate and bleaching powder [J]. Materials Research Express, 2022, 9(12): 126506

[6]

Zhang S-q, Yang H-y, Ma P-c, et al. . Column bio-oxidation of low-grade refractory gold ore containing high-arsenic and high-sulfur: Insight on change in microbial community structure and sulfide surface corrosion [J]. Minerals Engineering, 2022, 175: 107201

[7]

Chingwaru S J, Tadie M, Von Der Heyden B. Characterizing low-grade refractory gold ores using automated mineralogy coupled with LA ICP-MS [J]. Minerals Engineering, 2024, 210: 108674

[8]

Niu H-q, Yang H-y, Tong L-l. Research on gold leaching of carbonaceous pressure-oxidized gold ore via a highly effective, green and low toxic agent trichloroisocyanuric acid [J]. Journal of Cleaner Production, 2023, 419: 138062

[9]

Owusu C, Mensah S, Ackah K, et al. . Reducing preg-robbing in carbonaceous gold ores using passivative or blanking agents [J]. Minerals Engineering, 2021, 170: 106990

[10]

Giebner F, Kaden L, Wiche O, et al. . Bioleaching of cobalt from an arsenidic ore [J]. Minerals Engineering, 2019, 131: 73-78

[11]

Ng W S, Liu Y-h, Wang Q-k, et al. . The fate of the arsenic species in the pressure oxidation of refractory gold ores: Practical and modelling aspects [J]. Mineral Processing and Extractive Metallurgy Review, 2023, 44(2): 155-187

[12]

Qin H, Guo X-y, Tian Q-h, et al. . Recovery of gold from sulfide refractory gold ore: Oxidation roasting pretreatment and gold extraction [J]. Minerals Engineering, 2021, 164: 106822

[13]

Yang W, Wang Q, Wang Y-p, et al. . Effects of pyrite, quartz and sodium sulfite on roasting of a refractory sulfide concentrate and gold, silver, copper leaching during cyanidation [J]. Hydrometallurgy, 2024, 226: 106306

[14]

Yang W-h, Tang Y-y, Huang B, et al. . Experimental and molecular dynamics simulation insights into enhanced flotation of sulfidized smithsonite in a Cu – Pb dual activation system [J]. Green and Smart Mining Engineering, 2025, 2(1): 8-17

[15]

Feng Q-c, Zhang Y-c, Zhang G, et al. . Innovative scheme for hemimorphite flotation: Synergistic activation performance and mechanism [J]. International Journal of Minerals, Metallurgy and Materials, 2025, 32(6): 1297-1308

[16]

Tang Y-y, Yang W-h, Chen S-l, et al. . A green and biodegradable depressant for efficient flotation separation of smithsonite from calcite [J]. Separation and Purification Technology, 2026, 380: 135562

[17]

Li J-f, Yang H-y, Tong L-l, et al. . Some aspects of industrial heap bioleaching technology: From basics to practice [J]. Mineral Processing and Extractive Metallurgy Review, 2022, 43(4): 510-528

[18]

Zhao Q-f, Tong L-l, Kamali A R, et al. . Role of humic acid in bioleaching of copper from waste computer motherboards [J]. Hydrometallurgy, 2020, 197: 105437

[19]

Zhang S-q, Yang H-y, Tong L-l, et al. . Two-stage chemical-biological oxidation process for low-grade refractory gold concentrate with high arsenic and sulfur [J]. Minerals Engineering, 2023, 191: 107976

[20]

Xiao H-x, Jin J-p, He F-y, et al. . Accelerating the decarbonization of carbonaceous gold ore by suspension oxidation roasting towards the improvement of gold leaching efficiency [J]. Advanced Powder Technology, 2022, 33(11): 103833

[21]

Jin J-p, Han Y-x, Li H, et al. . Mineral phase and structure changes during roasting of fine-grained carbonaceous gold ores and their effects on gold leaching efficiency [J]. Chinese Journal of Chemical Engineering, 2019, 27(5): 1184-1190

[22]

Tang X-w, He Y-h. A novel effective arsenic removal strategy for arsenic-containing gold concentrate: Sulfur retention and arsenic removal by controlled-oxygen roasting [J]. Environmental Technology & Innovation, 2025, 40: 104528

[23]

Zhang X-w, Song Y-h, Wu L, et al. . Improvement of the leach efficiency of carbonaceous gold concentrates using reduction roasting pretreatment technology [J]. Advanced Powder Technology, 2022, 33(2): 103387

[24]

Tang Z-d, Li Y-z, Han Y-x, et al. . Characterization of iron and manganese in limonite under high-temperature reducing environment: Thermodynamics, phase transformation and migration mechanism [J]. International Journal of Hydrogen Energy, 2025, 138: 660-670

[25]

Dong H, Jin J-p, Zhu X-r, et al. . Suspension roasting in enhancing gold leaching efficiency and modifying pore structure in high-sulfur, carbonaceous, arsenic-bearing refractory gold ores [J]. Jom, 2025, 77(10): 7361-7375

[26]

Zhao Q-f, Wu W-r, Gao P, et al. . Accelerating the decarbonization of bio - oxidation residues from Carboniferous high arsenic sulfide refractory gold ores via suspension oxidation roasting for exceptional gold leaching efficiency [J]. Advanced Powder Technology, 2025, 36(11): 105053

[27]

Bai Z, Sun Y-s, Xu X, et al. . A novel process of gradient oxidation roasting-acid leaching for vanadium extraction from stone coal [J]. Advanced Powder Technology, 2024, 35(1): 104296

[28]

Liu X-l, Li Q, Zhang Y, et al. . Improving gold recovery from a refractory ore via Na2SO4 assisted roasting and alkaline Na2S leaching [J]. Hydrometallurgy, 2019, 185: 133-141

[29]

Wu H, Feng Y-l, Li H-r, et al. . Co-recovery of manganese from pyrolusite and gold from carbonaceous gold ore using fluidized roasting coupling technology [J]. Chemical Engineering and Processing - Process Intensification, 2020, 147: 107742

[30]

Tang Z-d, Cheng S-k, Wang M-x, et al. . Tailings mitigation and valorization through green mineral phase transformation: A pilot-scale strategy for separating superior iron concentrate [J]. Separation and Purification Technology, 2025, 377: 134198

[31]

Xiao H-x, Jin J-p, He F-y, et al. . Strengthening gold extraction from carbonaceous gold ore based on decarburization by two-stage fluidized oxidation roasting [J]. Minerals, 2022, 12(12): 1620

[32]

Zhang Q, Sun Y-s, Han Y-x, et al. . Pyrolysis behavior of bastnaesite in an air environment: Thermodynamics, phase transition and kinetics [J]. Journal of the Taiwan Institute of Chemical Engineers, 2023, 152: 105188

[33]

Li J-f, Zhong S-p, Tong L-l, et al. . Modeling heap biooxidation of arsenic-bearing gold ore [J]. Journal of Central South University, 2020, 27(5): 1424-1431

[34]

Panyushkina A, Matyushkina D, Pobeguts O. Understanding stress response to high-arsenic gold-bearing sulfide concentrate in extremely metal-resistant acidophile sulfobacillus thermotolerans [J]. Microorganisms, 2020, 8(7): 1076

[35]

Niu H-q, Yang H-y, Tong L-l, et al. . The adsorption characteristics and performance of gold onto elemental carbon extracted from refractory carbonaceous gold concentrate [J]. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 2023, 658: 130635

[36]

Niu H-q, Zhao R-x, Yang H-y, et al. . Variations in structure and adsorption characteristics of humic acid during pressure oxidation process [J]. Transactions of Nonferrous Metals Society of China, 2024, 34(5): 1694-1709

[37]

Guo X-y, Qin H, Tian Q-h, et al. . The efficacy of a new iodination roasting technology to recover gold and silver from refractory gold tailing [J]. Journal of Cleaner Production, 2020, 261: 121147

[38]

Hapid A, Zullaikah S, Mahfud, et al. . Oxidation of sulfide mineral and metal extraction analysis in the microwave-assisted roasting pretreatment of refractory gold ore [J]. Arabian Journal of Chemistry, 2024, 17(1): 105447

[39]

Safarzadeh M S, Howard S M. Predominance area diagrams bounding the Cu-as-S-O system’s 3D predominance diagram at 900 K (627 °C) [J]. Mining, Metallurgy & Exploration, 2019, 36(4): 817-823

[40]

Cheng R-j, Ni H-w, Zhang H, et al. . Thermodynamics of arsenic removal from arsenic-bearing iron ores with sintering process and dust ash by roasting [J]. Iron & Steel, 2017, 52(6): 26-3339

[41]

Zhang Y, Li Q, Yang Y-b, et al. . Thermodynamic analysis for removing sulfur and arsenic from a gold ore by one-stage oxidative roasting [J]. Precious Metals, 2017, 38(2): 52-5762

[42]

Li S-s, Zhang Y-s, Zhang L-y, et al. . Effects of mechanical activation on the bioleaching of sphalerite and marmatite for Zn extraction [J]. Minerals, 2021, 11(2): 111

[43]

Wang X, Yang H-y, Zhang Q, et al. . Effect of particle size on bioleaching of low-grade nickel ore in a column reactor [J]. Journal of Central South University, 2021, 28(5): 1333-1341

RIGHTS & PERMISSIONS

Central South University

PDF

2

Accesses

0

Citation

Detail

Sections
Recommended

/