Chemistry and potential applications of multifunctional polymer nanocomposite coatings: A review

Abstract

Polymer nanocomposite coatings (PNCCs) are unprecedented generation of coatings engineered for displaying inexpensive and brilliant functional surface coatings with eminent corrosion guard, mechanical resistance, antimicrobial, chemical durability, electrical insulation, and UV aging features. Due to their widely anticipation in petroleum, applications in building, conveyance, aerospace, electronics, automobiles and energy, these multi-functional coatings have a tremendous leverage in human life, all technological and scientific subjects. Numerous applications have been made for multilateral polymers like polyurethane (PU), epoxy (EP), polyaniline (PANI) conductive polymer, polypyrrole (PPy), and etc, on various metallic surfaces especially, carbon steel substrate owing to their excellent resistance properties. Practically, nanomaterials can possess potential in the all-interdisciplinary domains of materials science and engineering, chemical and physical sciences, biological and health sciences. As known, the designed polymer nanocomposite coating paradigm is fundamentally constituted from polymer or resin as a vehicle and inorganic nanofillers (nanoparticles and nanocomposites). Some commercialized and excessively employed nanocontainers in polymer nanocomposite coating formulations, like ZnO, TiO₂, carbon nanotubes (CNTs), clay, SiO₂, Al₂O₃, graphene, GO, CeO₂, ZrO₂, FeTiO₃, etc were discussed. The current review covered the chemistry and potential applications of the largest utilized multifunctional polymer nanocomposite coatings such as EP, PU and other considerable PNCCs. Lately, a titanic attention was made for epoxy nanocomposites because of their distinct physicochemical characteristics, which result from the combined qualities of the nanoparticles and polymer material unity. In addition, the author incorporated some of his scientific contributions in this area represented in construction of innovative functional polymer nanocomposites for a variety of uses with high economic, industrial impacts and future orientation. Furthermore, some newly published applications of polymer nanocomposite coatings were incorporated and discussed.

Keywords

polymer nanocomposite coatings (PNCCs) / multifunctional properties / corrosion mitigation / mechanical resistance / chemical durability / antimicrobial / UV aging / epoxy (EP) / polyurethane (PU) / nanocontainers / economic and industrial potentials

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