CO2 mineralization curing steel slag-fly ash-Portland cement ternary paste: Mechanical properties, microstructure and life cycle assessment

Guo-yang Yi , Wei Tian , Jun-jie Shi , Jian Guo , Xu Cheng

Journal of Central South University ›› 2025, Vol. 32 ›› Issue (7) : 2487 -2510.

PDF
Journal of Central South University ›› 2025, Vol. 32 ›› Issue (7) : 2487 -2510. DOI: 10.1007/s11771-025-6022-3
Article
research-article

CO2 mineralization curing steel slag-fly ash-Portland cement ternary paste: Mechanical properties, microstructure and life cycle assessment

Author information +
History +
PDF

Abstract

Using solid waste as a substitute for conventional cement has become an important way to reduce carbon emissions. This paper attempted to utilize steel slag (SS) and fly ash (FA) as supplementary cementitious material by utilizing CO2 mineralization curing technology. This study examined the dominant and interactive influences of the residual water/cement ratio, CO2 pressure, curing time, and SS content on the mechanical properties and CO2 uptake rate of CO2 mineralization curing SS-FA-Portland cement ternary paste specimens. Additionally, microstructural development was analyzed. The findings demonstrated that each factor significantly affected compressive strength and CO2 uptake rate, with factor interactions becoming more pronounced at higher SS dosages (>30%), lower residual water/cement ratios (0.1–0.15), and CO2 pressures of 0.1–0.3 MPa. Microscopic examinations revealed that mineralization primarily yielded CaCO3 and silica gel. The residual w/c ratio and SS content significantly influenced the CaCO3 content and crystallinity of the mineralization products. Post-mineralization curing, the percentage of pores larger than 50 nm significantly decreased, the proportion of harmless pores smaller than 20 nm increased, and pore structure improved. This study also found that using CO2 mineralization curing SS-FA-Portland cement solid waste concrete can significantly reduce the negative impact on the environment.

Keywords

ternary paste / CO2 curing / response surface methodology / life cycle assessment

Cite this article

Download citation ▾
Guo-yang Yi, Wei Tian, Jun-jie Shi, Jian Guo, Xu Cheng. CO2 mineralization curing steel slag-fly ash-Portland cement ternary paste: Mechanical properties, microstructure and life cycle assessment. Journal of Central South University, 2025, 32(7): 2487-2510 DOI:10.1007/s11771-025-6022-3

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

QianX, WangJ-l, FangY, et al.. Carbon dioxide as an admixture for better performance of OPC-based concrete [J]. Journal of CO2 Utilization, 2018, 25: 31-38

[2]

SharmaR, KhanR A. Sustainable use of copper slag in self compacting concrete containing supplementary cementitious materials [J]. Journal of Cleaner Production, 2017, 151: 179-192

[3]

HuL-l, HeZ, ZhangS-peng. Sustainable use of rice husk ash in cement-based materials: Environmental evaluation and performance improvement [J]. Journal of Cleaner Production, 2020, 264121744

[4]

HuangH, WangT, KoloszB, et al.. Life-cycle assessment of emerging CO2 mineral carbonation-cured concrete blocks: Comparative analysis of CO2 reduction potential and optimization of environmental impacts [J]. Journal of Cleaner Production, 2019, 241118359

[5]

XueK-w, WanC-j, XuY-w, et al.. Effect of pre-hydration age on phase assemblage, microstructure and compressive strength of CO2 cured cement mortar [J]. Construction and Building Materials, 2022, 325126760

[6]

ZhangD, GhoulehZ, ShaoY-xin. Review on carbonation curing of cement-based materials [J]. Journal of CO2 Utilization, 2017, 21: 119-131

[7]

KimN, ParkJ, AmrI T, et al.. Hydration kinetics of ordinary Portland cement mixed under a direct CO2 inject condition [J]. Journal of Building Engineering, 2023, 77107531

[8]

WangD, ChangJ. Comparison on accelerated carbonation of β-C2S, Ca(OH)2, and C4AF: Reaction degree, multi-properties, and products [J]. Construction and Building Materials, 2019, 224: 336-347

[9]

ZhangD, ShaoY-xin. Effect of early carbonation curing on chloride penetration and weathering carbonation in concrete [J]. Construction and Building Materials, 2016, 123: 516-526

[10]

HeP-p, ShiC-j, TuZ-j, et al.. Effect of further water curing on compressive strength and microstructure of CO2-cured concrete [J]. Cement and Concrete Composites, 2016, 72: 80-88

[11]

LuB, HeP-p, LiuJ-h, et al.. Microstructure of Portland cement paste subjected to different CO2 concentrations and further water curing [J]. Journal of CO2 Utilization, 2021, 53101714

[12]

ChengX, TianW, YuanQ, et al.. Synergistic effect of CO2-mixing and steel slag addition on performance and microstructure of concrete [J]. Construction and Building Materials, 2024, 439137324

[13]

SaikiaS K, RajputA S, SainiK. Effect of employing carbon sequestration technologies while using electric arc furnace ash in cementitious binder [J]. Journal of Building Engineering, 2024, 95110192

[14]

ZhangR-x, PanesarD K. Secondary durability implications: Steam cured, carbonated concrete containing limestone filler, and GGBFS [J]. Journal of Building Engineering, 2024, 87109036

[15]

SongB-x, LiuS-h, HuX, et al.. Compressive strength, water and chloride transport properties of early CO2-cured Portland cement-fly ash-slag ternary mortars [J]. Cement and Concrete Composites, 2022, 134104786

[16]

HeP-p, DrissiS, HuX, et al.. Investigation on the influential mechanism of FA and GGBS on the properties of CO2-cured cement paste [J]. Cement and Concrete Composites, 2023, 142105186

[17]

BernalS A, San NicolasR, MyersR J, et al.. MgO content of slag controls phase evolution and structural changes induced by accelerated carbonation in alkali-activated binders [J]. Cement and Concrete Research, 2014, 57: 33-43

[18]

MoL-w, ZhangF, DengM. Mechanical performance and microstructure of the calcium carbonate binders produced by carbonating steel slag paste under CO2 curing [J]. Cement and Concrete Research, 2016, 88: 217-226

[19]

SharmaD, GoyalS. Accelerated carbonation curing of cement mortars containing cement kiln dust: An effective way of CO2 sequestration and carbon footprint reduction [J]. Journal of Cleaner Production, 2018, 192: 844-854

[20]

ChenK-y, XiaJ, WuR-j, et al.. An overview on the influence of various parameters on the fabrication and engineering properties of CO2-cured cement-based composites [J]. Journal of Cleaner Production, 2022, 366132968

[21]

HumbertP S, Castro-GomesJ. CO2 activated steel slag-based materials: A review [J]. Journal of Cleaner Production, 2019, 208: 448-457

[22]

LiuZ, MengW-na. Fundamental understanding of carbonation curing and durability of carbonation-cured cement-based composites: A review [J]. Journal of CO2 Utilization, 2021, 44101428

[23]

ZhangS-p, GhoulehZ, MucciA, et al.. Production of cleaner high-strength cementing material using steel slag under elevated-temperature carbonation [J]. Journal of Cleaner Production, 2022, 342130948

[24]

ShiC-j, WuY-zhong. Studies on some factors affecting CO2 curing of lightweight concrete products [J]. Resources, Conservation and Recycling, 2008, 52(89): 1087-1092

[25]

HumbertP S, Castro-GomesJ P, SavastanoH. Clinker-free CO2 cured steel slag based binder: Optimal conditions and potential applications [J]. Construction and Building Materials, 2019, 210: 413-421

[26]

HoL S, NakaraiK, OgawaY, et al.. Effect of internal water content on carbonation progress in cement-treated sand and effect of carbonation on compressive strength [J]. Cement and Concrete Composites, 2018, 85: 9-21

[27]

ShaoY, ShiC. Carbonation curing for making concrete products—An old concept and a renewed interest [C]. International Symposium on Cement & Concrete; CANMET/ACI International Symposium on Concrete Technology for Sustainable Development, 2006823830Xi’an

[28]

GettuR, PatelA, RathiV, et al.. Influence of supplementary cementitious materials on the sustainability parameters of cements and concretes in the Indian context [J]. Materials and Structures, 2019, 52110

[29]

MocharlaI R, SelvamR, GovindarajV, et al.. Performance and life-cycle assessment of high-volume fly ash concrete mixes containing steel slag sand [J]. Construction and Building Materials, 2022, 341127814

[30]

WangD-c, NoguchiT, NozakiT. Increasing efficiency of carbon dioxide sequestration through high temperature carbonation of cement-based materials [J]. Journal of Cleaner Production, 2019, 238117980

[31]

GB/T20491—2017Steel slag powder used for cement and concrete [S], 2017, Beijing, China. General Administration of Quality Supervision, Inspection and Quarantine of the People’s Republic of China (AOSIO) and Standardization Administration of the People’s Republic of China (SAC). (in Chinese)

[32]

GB/T1596—2017. Fly ash used for cementconcrete [S]General Administration of Quality Supervision, Inspection and Quarantine of the People’s Republic of China (AQSIQ) and Standardization Administration of the People’s Republic of China (SAC), Beijing, China, 2017(in Chinese)

[33]

GB/T17671—2021Test methods of cement mortar strength (ISO method) [S], 2021, Beijing, China. State Administration for Market Regulation (SAMR) and Standardization Administration of the People’s Republic of China (SAC). (in Chinese)

[34]

YiZ-w, WangT, GuoR-nan. Sustainable building material from CO2 mineralization slag: Aggregate for concretes and effect of CO2 curing [J]. Journal of CO2 Utilization, 2020, 40101196

[35]

XianX-p, MahoutianM, ShaoY-xin. Production of concrete pipes by carbonation curing in an inflatable enclosure [J]. Construction and Building Materials, 2023, 363129861

[36]

ZhangD, ShaoY-xin. Early age carbonation curing for precast reinforced concretes [J]. Construction and Building Materials, 2016, 113: 134-143

[37]

ZhangQ-y, FengX-j, ChenX-d, et al.. Mix design for recycled aggregate pervious concrete based on response surface methodology [J]. Construction and Building Materials, 2020, 259119776

[38]

LongX-y, CaiL-c, LiW-zhe. RSM-based assessment of pavement concrete mechanical properties under joint action of corrosion, fatigue, and fiber content [J]. Construction and Building Materials, 2019, 197: 406-420

[39]

ZhangD, CaiX-h, ShaoY-xin. Carbonation curing of precast fly ash concrete [J]. Journal of Materials in Civil Engineering, 2016, 281104016127

[40]

LeberI, BlakeyF A. Some effects of carbon dioxide on mortars and concrete [J]. Materiales de Construcción, 1957, 7(79): 39-40

[41]

LiX-m, LingT C. Instant CO2 curing for dry-mix pressed cement pastes: Consideration of CO2 concentrations coupled with further water curing [J]. Journal of CO2 Utilization, 2020, 38: 348-354

[42]

LuoS, GuoM-z, LingT C. Mechanical and microstructural performances of fly ash blended cement pastes with mixing CO2 during fresh stage [J]. Construction and Building Materials, 2022, 358129444

[43]

Design and Analysis of Experiment [M]. Springer, 2017. https://link.springer.com/book/10.1007/978-3-319-52250-0.

[44]

CheJ-l, WangD, LiuH-f, et al.. Mechanical properties of desert sand-based fiber reinforced concrete (DS-FRC) [J]. Applied Sciences, 2019, 991857

[45]

LuoX-b, XingG-h, QiaoL, et al.. Multi-objective optimization of the mix proportion for dune sand concrete based on response surface methodology [J]. Construction and Building Materials, 2023, 366129928

[46]

AlyamacK E, GhafariE, InceR. Development of eco-efficient self-compacting concrete with waste marble powder using the response surface method [J]. Journal of Cleaner Production, 2017, 144: 192-202

[47]

KaliyavaradhanS K, LingT C, MoK H. CO2 sequestration of fresh concrete slurry waste: Optimization of CO2 uptake and feasible use as a potential cement binder [J]. Journal of CO2 Utilization, 2020, 42101330

[48]

ReinhardtH W, StegmaierM. Influence of heat curing on the pore structure and compressive strength of self-compacting concrete (SCC) [J]. Cement and Concrete Research, 2006, 36(5): 879-885

[49]

ZhanB-j, Xuan Dongx, PoonC S, et al.. Effect of curing parameters on CO2 curing of concrete blocks containing recycled aggregates [J]. Cement and Concrete Composites, 2016, 71: 122-130

[50]

LiuS-h, ShenP-l, XuanD-x, et al.. A comparison of liquid-solid and gas-solid accelerated carbonation for enhancement of recycled concrete aggregate [J]. Cement and Concrete Composites, 2021, 118103988

[51]

ZhongX-z, LiL-f, JiangY, et al.. Elucidating the dominant and interaction effects of temperature, CO2 pressure and carbonation time in carbonating steel slag blocks [J]. Construction and Building Materials, 2021, 302124158

[52]

SongH W, KwonS J. Permeability characteristics of carbonated concrete considering capillary pore structure [J]. Cement and Concrete Research, 2007, 37(6): 909-915

[53]

AshrafW, OlekJ. Carbonation activated binders from pure calcium silicates: Reaction kinetics and performance controlling factors [J]. Cement and Concrete Composites, 2018, 93: 85-98

[54]

ZhaoS-x, LiuZ-c, WangF-z, et al.. Effect of extended carbonation curing on the properties of γ-C2S compacts and its implications on the multi-step reaction mechanism [J]. ACS Sustainable Chemistry & Engineering, 2021, 9(19): 6673-6684

[55]

NevesA, Toledo FilhoR D, De Moraes Rego FairbairnE, et al.. The effects of the early carbonation curing on the mechanical and porosity properties of high initial strength Portland cement pastes [J]. Construction and Building Materials, 2015, 77: 448-454

[56]

PanX-y, ShiC-j, FarzadniaN, et al.. Properties and microstructure of CO2 surface treated cement mortars with subsequent lime-saturated water curing [J]. Cement and Concrete Composites, 2019, 99: 89-99

[57]

PaneI, HansenW. Investigation of blended cement hydration by isothermal calorimetry and thermal analysis [J]. Cement and Concrete Research, 2005, 35(6): 1155-1164

[58]

XuanD-x, ZhanB-j, PoonC S. Assessment of mechanical properties of concrete incorporating carbonated recycled concrete aggregates [J]. Cement and Concrete Composites, 2016, 65: 67-74

[59]

RostamiV, ShaoY-x, BoydA J, et al.. Microstructure of cement paste subject to early carbonation curing [J]. Cement and Concrete Research, 2012, 42(1): 186-193

[60]

ChengX, TianW, YuanQ, et al.. Effect of carbon dioxide mineralization curing on mechanical properties and microstructure of Portland cement-steel slag-granulated blast furnace slag ternary paste [J]. Construction and Building Materials, 2024, 431136553

[61]

ThieryM, VillainG, DanglaP, et al.. Investigation of the carbonation front shape on cementitious materials: Effects of the chemical kinetics [J]. Cement and Concrete Research, 2007, 37(7): 1047-1058

[62]

HuangH, GuoR-n, WangT, et al.. Carbonation curing for wollastonite-Portland cementitious materials: CO2 sequestration potential and feasibility assessment [J]. Journal of Cleaner Production, 2019, 211: 830-841

[63]

SilvaD A, JohnV M, RibeiroJ L D, et al.. Pore size distribution of hydrated cement pastes modified with polymers [J]. Cement and Concrete Research, 2001, 31(8): 1177-1184

[64]

GuoJ, TianW, ChengX, et al.. Study on the evolution of concrete pore structure and moisture transfer mechanism after high temperature based on different sequence NMR technology [J]. Construction and Building Materials, 2024, 422135739

RIGHTS & PERMISSIONS

Central South University

AI Summary AI Mindmap
PDF

227

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/