Distribution behavior of Cr between high-carbon ferrochrome alloy and Al2O3-SiO2-MgO-CaO-CrOx slag

Yu-feng Guo , Zhi-wei Li , Shuai Wang , Fei Liu , Feng Chen , Ling-zhi Yang , Zhao-xiang Li , Guang Li , Jian-feng Yang

Journal of Central South University ›› 2025, Vol. 32 ›› Issue (2) : 392 -404.

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Journal of Central South University ›› 2025, Vol. 32 ›› Issue (2) : 392 -404. DOI: 10.1007/s11771-025-5884-8
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Distribution behavior of Cr between high-carbon ferrochrome alloy and Al2O3-SiO2-MgO-CaO-CrOx slag

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Abstract

The high-carbon ferrochrome is an essential raw material for producing stainless steel, and the demand of it increases with the increase of stainless steel. So increasing Cr recovery rate from chromite is essential for lower costs and higher economic benefits in high-carbon ferrochrome production process. This study calculated the activity of CrOx in slag and investigated the distribution behavior of Cr between slag and alloy. The ω(MgO)/ω(Al2O3) was 1.0, and the w(CaO)/w(SiO2) was from 0.2 to 0.6 in this study. The calculation and experimental results showed that the main phases of the slag were chrome-containing spinel, magnesium-aluminum spinel, olivine and melilite. The content of spinel in slag decreased with the increasing w(CaO)/w(SiO2), and the w(CrOx) in spinel also reduced, but the content of melilite increased. The distribution ratio of Cr between slag and alloy decreased with the increase of slag basicity at 1600 °C, meansning that increasing the w(CaO)/w(SiO2) of slag can improve the recovery of Cr in chromite smelting process.

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Yu-feng Guo, Zhi-wei Li, Shuai Wang, Fei Liu, Feng Chen, Ling-zhi Yang, Zhao-xiang Li, Guang Li, Jian-feng Yang. Distribution behavior of Cr between high-carbon ferrochrome alloy and Al2O3-SiO2-MgO-CaO-CrOx slag. Journal of Central South University, 2025, 32(2): 392-404 DOI:10.1007/s11771-025-5884-8

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