Evolution of microstructure and mechanical properties in multi-layer 316L-TiC composite fabricated by selective laser melting additive manufacturing

Sasan Yazdani , Suleyman Tekeli , Hossein Rabieifar , Ufuk Taşci , Elina Akbarzadeh

Journal of Central South University ›› 2024, Vol. 31 ›› Issue (9) : 2973 -2991.

PDF
Journal of Central South University ›› 2024, Vol. 31 ›› Issue (9) : 2973 -2991. DOI: 10.1007/s11771-024-5706-4
Article

Evolution of microstructure and mechanical properties in multi-layer 316L-TiC composite fabricated by selective laser melting additive manufacturing

Author information +
History +
PDF

Abstract

In this study, the microstructure and mechanical properties of a multi-layered 316L-TiC composite material produced by selective laser melting (SLM) additive manufacturing process are investigated. Three different layers, consisting of 316L stainless steel, 316L-5 wt% TiC and 316L-10 wt% TiC, were additively manufactured. The microstructure of these layers was characterized by optical microscopy (OM) and scanning electron microscopy (SEM). X-ray diffraction (XRD) was used for phase analysis, and the mechanical properties were evaluated by tensile and nanoindentation tests. The microstructural observations show epitaxial grain growth within the composite layers, with the elongated grains growing predominantly in the build direction. XRD analysis confirms the successful incorporation of the TiC particles into the 316L matrix, with no unwanted phases present. Nanoindentation results indicate a significant increase in the hardness and modulus of elasticity of the composite layers compared to pure 316L stainless steel, suggesting improved mechanical properties. Tensile tests show remarkable strength values for the 316L-TiC composite samples, which can be attributed to the embedded TiC particles. These results highlight the potential of SLM in the production of multi-layer metal-ceramic composites for applications that require high strength and ductility of metallic components in addition to the exceptional hardness of the ceramic particles.

Cite this article

Download citation ▾
Sasan Yazdani, Suleyman Tekeli, Hossein Rabieifar, Ufuk Taşci, Elina Akbarzadeh. Evolution of microstructure and mechanical properties in multi-layer 316L-TiC composite fabricated by selective laser melting additive manufacturing. Journal of Central South University, 2024, 31(9): 2973-2991 DOI:10.1007/s11771-024-5706-4

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

ZhangQ-k, YangJ, SunW-s, et al.. Evolution in microstructure and mechanical properties of Cu alloy during wire and arc additive manufacture [J]. Journal of Central South University, 2023, 30(2): 400-411

[2]

WangH, LiJ, LiuK, et al.. Microstructural evolution and corrosion resistance property of in situ Zr-C(B, Si)/Ni-Zr reinforced composite coatings on zirconium alloy by laser cladding [J]. Journal of Materials Research and Technology, 2023, 26: 530-541

[3]

CallananJ G, BlackA N, Lawrence, et al.. Dynamic properties of 316l stainless steel repaired using electron beam additive manufacturing [J]. Acta Materialia, 2023, 246: 118636

[4]

ShiW-t, LiJ-h, LiuY-d, et al.. Experimental study on mechanism of influence of laser energy density on surface quality of Ti-6Al-4V alloy in selective laser melting [J]. Journal of Central South University, 2022, 29(10): 3447-3462

[5]

WangY, WangY-t, LiR-d, et al.. Hall-Petch relationship in selective laser melting additively manufactured metals: Using grain or cell size? [J]. Journal of Central South University, 2021, 28(4): 1043-1057

[6]

BeamanJ J, BourellD L, SeepersadC C, et al.. Additive manufacturing review: Early past to current practice [J]. Journal of Manufacturing Science and Engineering, 2020, 142(11): 110812

[7]

YangX, RenY-j, LiuS-f, et al.. Microstructure and tensile property of SLM 316L stainless steel manufactured with fine and coarse powder mixtures [J]. Journal of Central South University, 2020, 27(2): 334-343

[8]

NgoT D, KashaniA, ImbalzanoG, et al.. Additive manufacturing (3D printing): A review of materials, methods, applications and challenges [J]. Composites Part B: Engineering, 2018, 143: 172-196

[9]

BhavarV, KattireP, ThakareS, et al.. A review on functionally gradient materials (FGMs) and their applications [C]. IOP Conference Series: Materials Science and Engineering, 2017012021

[10]

BikasH, StavropoulosP, ChryssolourisG. Additive manufacturing methods and modelling approaches: A critical review [J]. The International Journal of Advanced Manufacturing Technology, 2016, 83(1): 389-405

[11]

FrazierW E. Metal additive manufacturing: A review [J]. Journal of Materials Engineering and Performance, 2014, 23(6): 1917-1928

[12]

HuangS H, LiuP, MokasdarA, et al.. Additive manufacturing and its societal impact: A literature review [J]. The International Journal of Advanced Manufacturing Technology, 2013, 67(5): 1191-1203

[13]

WongK V, HernandezA. A review of additive manufacturing [J]. ISRN Mechanical Engineering, 2012, 2012: 208760

[14]

AiY-w, YanY-c, DongG-y, et al.. Investigation of microstructure evolution process in circular shaped oscillating laser welding of Inconel 718 superalloy [J]. International Journal of Heat and Mass Transfer, 2023, 216: 124522

[15]

LyonsB. Additive manufacturing in aerospace: Examples and research outlook [J]. The Bridge, 2014, 44(3): 13-19

[16]

StornelliG, GaggiaD, RalliniM, et al.. Research paper heat treatment effect on maraging steel manufactured by laser powder bed fusion technology: Microstructure and mechanical properties [J]. Acta Metallurgica Slovaca, 2021, 27(3): 122-126

[17]

ThompsonM K, MoroniG, VanekerT, et al.. Design for additive manufacturing: Trends, opportunities, considerations, and constraints [J]. CIRP Annals, 2016, 65(2): 737-760

[18]

KartikeyaS I, SelvarajN, KumarA. Parametric investigation and characterization of 17–4 PH stainless steel parts fabricated by selective laser melting [J]. Journal of Central South University, 2023, 30(3): 855-870

[19]

KawasakiA, WatanabeR. Concept and P/M fabrication of functionally gradient materials [J]. Ceramics International, 1997, 23(1): 73-83

[20]

WangD, DengG-w, YangY-q, et al.. Interface microstructure and mechanical properties of selective laser melted multilayer functionally graded materials [J]. Journal of Central South University, 2021, 28(4): 1155-1169

[21]

BohidarS K, SharmaR, MishraP R. Functionally graded materials: A critical review [J]. International Journal of Research, 2014, 1(4): 289-301

[22]

JhaD K, KantT, SinghR K. A critical review of recent research on functionally graded plates [J]. Composite Structures, 2013, 96: 833-849

[23]

GhanavatiR, Naffakh-MoosavyH. Additive manufacturing of functionally graded metallic materials: A review of experimental and numerical studies [J]. Journal of Materials Research and Technology, 2021, 13: 1628-1664

[24]

ReichardtA, ShapiroA A, OtisR, et al.. Advances in additive manufacturing of metal-based functionally graded materials [J]. International Materials Reviews, 2021, 66(1): 1-29

[25]

YanL, ChenY-t, LiouF. Additive manufacturing of functionally graded metallic materials using laser metal deposition [J]. Additive Manufacturing, 2020, 31: 100901

[26]

ZhangC, ChenF, HuangZ-f, et al.. Additive manufacturing of functionally graded materials: A review [J]. Materials Science and Engineering A, 2019, 764: 138209

[27]

ChenY-t, LiouF W. Additive manufacturing of metal functionally graded materials: A review [C]. Solid Freeform Fabrication 2018: Proceedings of the 29th Annual International, 20181215-1231

[28]

YanL, ChenX-y, LiW, et al.. Direct laser deposition of Ti-6Al-4V from elemental powder blends [J]. Rapid Prototyping Journal, 2016, 22(5): 810-816

[29]

HanC-j, LiY, WangQ, et al.. Continuous functionally graded porous titanium scaffolds manufactured by selective laser melting for bone implants [J]. Journal of the Mechanical Behavior of Biomedical Materials, 2018, 80: 119-127

[30]

MahmoudD, ElbestawiM. Lattice structures and functionally graded materials applications in additive manufacturing of orthopedic implants: A review [J]. Journal of Manufacturing and Materials Processing, 2017, 1(2): 13

[31]

MaskeryI, AboulkhairN T, AremuA O, et al.. A mechanical property evaluation of graded density Al-Si10-Mg lattice structures manufactured by selective laser melting [J]. Materials Science and Engineering A, 2016, 670: 264-274

[32]

ZhengD, LiR-d, YuanT-c X, et al.. Microstructure and mechanical property of additively manufactured NiTi alloys: A comparison between selective laser melting and directed energy deposition [J]. Journal of Central South University, 2021, 28(4): 1028-1042

[33]

BaluP, LeggettP, KovacevicR. Parametric study on a coaxial multi-material powder flow in laser-based powder deposition process [J]. Journal of Materials Processing Technology, 2012, 212(7): 1598-1610

[34]

AiY-w, HanS-b, LeiC, et al.. The characteristics extraction of weld seam in the laser welding of dissimilar materials by different image segmentation methods [J]. Optics Laser Technology, 2023, 167: 109740

[35]

SulimaI, KlimczykP, HyjekP. The influence of the sintering conditions on the properties of the stainless steel reinforced with TiB2 ceramics [J]. Archives of Materials Science and Engineering, 2009, 39(2): 103-106

[36]

BalamuruganA, BalossierG, KannanS, et al.. Electrochemical and structural characterisation of zirconia reinforced hydroxyapatite bioceramic sol-gel coatings on surgical grade 316L SS for biomedical applications [J]. Ceramics International, 2007, 33(4): 605-614

[37]

WuC L, ZhangS, ZhangC H, et al.. Effects of SiC content on phase evolution and corrosion behavior of SiC-reinforced 316L stainless steel matrix composites by laser melting deposition [J]. Optics & Laser Technology, 2019, 115: 134-139

[38]

GuoH B, MiaoX, ChenY, et al.. Characterization of hydroxyapatite-and bioglass-316L fibre composites prepared by spark plasma sintering [J]. Materials Letters, 2004, 58(3–4): 304-307

[39]

LeeY H, KoS, ParkH, et al.. Effect of TiC particle size on high temperature oxidation behavior of TiC reinforced stainless steel [J]. Applied Surface Science, 2019, 480: 951-955

[40]

AkhtarF, GuoS J. Microstructure, mechanical and fretting wear properties of TiC-stainless steel composites [J]. Materials Characterization, 2008, 59(1): 84-90

[41]

FaridA, GuoS-j, CuiF-g, et al.. TiB2 and TiC stainless steel matrix composites [J]. Materials Letters, 2007, 61(1): 189-191

[42]

ErtugrulO, Maurizi EnriciT, PaydasH, et al.. Laser cladding of TiC reinforced 316L stainless steel composites: Feedstock Powder preparation and microstructural evaluation [J]. Powder Technology, 2020, 375: 384-396

[43]

ZhaoZ-y, LiJ, BaiP-k, et al.. Microstructure and mechanical properties of TiC-reinforced 316L stainless steel composites fabricated using selective laser melting [J]. Metals, 2019, 9(2): 267

[44]

GuptaP, FangF, RubanovS, et al.. Decorative black coatings on titanium surfaces based on hard bi-layered carbon coatings synthesized by carbon implantation [J]. Surface and Coatings Technology, 2019, 358: 386-393

[45]

YangY-l, ZhangY, ZhangH-m, et al.. Effect of TiC nanoparticle on friction and wear properties of TiC/AA2219 nanocomposites and its strengthening mechanism[J]. Journal of Central South University, 2022, 29(3): 767-779

[46]

ZhaiW-g, ZhouW, NaiS M L. Fabrication of TiC strengthened 316L composites and nanocomposites using laser powder bed fusion [J]. Materials Today: Proceedings, 2022, 70: 212-217

[47]

YangW-g, WangX, ZhouH, et al.. Effect of nano TiC on microstructure and microhardness of composite additive manufacturing 316L stainless steel [J]. Materials Research Express, 2021, 8(12): 126521

[48]

ZhaiW-g, ZhuZ-g, ZhouW, et al.. Selective laser melting of dispersed TiC particles strengthened 316L stainless steel [J]. Composites Part B: Engineering, 2020, 199: 108291

[49]

AlmangourB, GrzesiakD, Jenn-Mingyang. Selective laser melting of TiC reinforced 316L stainless steel matrix nanocomposites: Influence of starting TiC particle size and volume content [J]. Materials & Design, 2016, 104: 141-151

[50]

WangG-w, DingY, GuanY-c, et al.. Model heat source using actual distribution of laser power density for simulation of laser processing [J]. Journal of Central South University, 2022, 29(10): 3277-3293

[51]

HuangH-l, LiD, ChenC L, et al.. Selective laser melted near-beta titanium alloy Ti-5Al-5Mo-5V-1Cr-1Fe: Microstructure and mechanical properties [J]. Journal of Central South University, 2021, 28(6): 1601-1614

[52]

BiJ, ChenY-b, ChenX, et al.. Densification, microstructural features and tensile properties of selective laser melted AlMgSiScZr alloy from single track to block specimen [J]. Journal of Central South University, 2021, 28(4): 1129-1143

[53]

Japanese Industrial Standard (JIS) Z2201Test pieces for tensile test for metallic materials [M], 1998(in Japanese)

[54]

AlmangourB, GrzesiakD, YangJ M. Nanocrystalline TiC-reinforced H13 steel matrix nanocomposites fabricated by selective laser melting [J]. Materials & Design, 2016, 96: 150-161

[55]

RoohiA H, MirsadeghiA, SadooghiA. Investigation of structural, mechanical, and corrosion properties of steel 316L reinforcement by hBN and TiC particles [J]. Materials Research Express, 2022, 9(6): 065006

[56]

OnuohaC C, JinC-x, FarhatZ N, et al.. The effects of TiC grain size and steel binder content on the reciprocating wear behaviour of TiC-316L stainless steel cermets [J]. Wear, 2016, 350–351: 116-129

[57]

JiangH-z, LiZ-y, FengT, et al.. Effect of process parameters on defects, melt pool shape, microstructure, and tensile behavior of 316L stainless steel produced by selective laser melting [J]. Acta Metallurgica Sinica (English Letters), 2021, 34(4): 495-510

[58]

ChristmanT, NeedlemanA, SureshS. An experimental and numerical study of deformation in metal-ceramic composites [J]. Acta Metallurgica, 1989, 37(11): 3029-3050

[59]

LlorcaJ, GonzalezC. Microstructural factors controlling the strength and ductility of particle-reinforced metal-matrix composites [J]. Journal of the Mechanics and Physics of Solids, 1998, 46(1): 1-28

[60]

LiW-q, MengL-x, WangS, et al.. Plastic deformation behavior and strengthening mechanism of SLM 316L reinforced by micro-TiC particles [J]. Materials Science and Engineering: A, 2023, 884: 145557

RIGHTS & PERMISSIONS

Central South University

AI Summary AI Mindmap
PDF

751

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/