Optimization mechanism of matrix microstructure evolution on strength-plasticity of Mg/Al composite plate during hard-plate accumulative roll bonding

An-xin Zhang, Feng Li, Wen-tao Niu, Rong-he Gao, Lu Sun

Journal of Central South University ›› 2024, Vol. 31 ›› Issue (2) : 369-383.

Journal of Central South University ›› 2024, Vol. 31 ›› Issue (2) : 369-383. DOI: 10.1007/s11771-023-5524-0
Article

Optimization mechanism of matrix microstructure evolution on strength-plasticity of Mg/Al composite plate during hard-plate accumulative roll bonding

Author information +
History +

Abstract

Mg/Al composite plate combines the light weight of Mg alloy and the plasticity and corrosion resistance of Al alloy, which significantly enhances its comprehensive performance. However, the long manufacturing cycle and high process requirements limit the rapid development of heterogeneous composite plate forming technology. Therefore, a new method of ARB (accumulative roll bonding) forming with hard plates is proposed in this paper. The results show that the tensile strength of Mg/Al composite plate can reach 235 MPa and the elongation is 14.7% at 3ARB. There are obvious dimples in the magnesium plate, which are ductile fracture characteristics, and the overall performance is the highest. Since the basal slip and non-basal slip of the Mg plate start at the same time, which promotes the formation of dynamic recrystallization. At this time, the recrystallization ratio of the Mg plate is 77.21%. With the progress of ARB, the high angle grain boundary increases and the grain refinement is obvious. The original grains have been basically broken and refined into equiaxed grains. The hardness fluctuation of Mg and Al matrix decreases gradually, and the internal structure of the composite plate tends to be stable. This provides a new idea for forming and manufacturing high-performance heterogeneous composite plates.

Keywords

hard-plate accumulative roll bonding / Mg/Al composite plate / recrystallization / grain refinement / strength and plasticity

Cite this article

Download citation ▾
An-xin Zhang, Feng Li, Wen-tao Niu, Rong-he Gao, Lu Sun. Optimization mechanism of matrix microstructure evolution on strength-plasticity of Mg/Al composite plate during hard-plate accumulative roll bonding. Journal of Central South University, 2024, 31(2): 369‒383 https://doi.org/10.1007/s11771-023-5524-0

References

[1]
VahidA, HodgsonP, LiY-cang. Effect of high-energy ball milling on mechanical properties of the Mg-Nb composites fabricated through powder metallurgy process [J]. Advanced Engineering Materials, 2018, 20(3): 1700759
CrossRef Google scholar
[2]
LiY, LiF, KangF, et al. . Recent research and advances in extrusion forming of magnesium alloys: A review [J]. Journal of Alloys and Compounds, 2023, 953: 170080
CrossRef Google scholar
[3]
ZhangL, WangX-j, WuH-s, et al. . High densification and anti-corrosion of graphene-coated aluminum coating deposited on AZ31B magnesium by low-pressure cold spray [J]. Carbon Letters, 2020, 305581-584
CrossRef Google scholar
[4]
GuoS-f, LiuX-s, ZhangH, et al. . Thermographic study of AZ31B magnesium alloy under cyclic loading: Temperature evolution analysis and fatigue limit estimation [J]. Materials, 2020, 13(22): 5209
CrossRef Google scholar
[5]
YANG Xin-he, JIN Yang, WU Rui-zhi, et al. Simultaneous improvement of strength, ductility and damping capacity of single B-phase Mg-Li-Al-Zn alloys [J]. SSRN Electronic Journal, 2022: 159. DOI: https://doi.org/10.2139/ssrn.4272731.
[6]
TayyebiM, AlizadehM. A novel two-step method for producing Al/Cu functionally graded metal matrix composite [J]. Journal of Alloys and Compounds, 2022, 911165078
CrossRef Google scholar
[7]
RouzbehA, SedighiM, HashemiR. Comparison between explosive welding and roll-bonding processes of AA1050/Mg AZ31B bilayer composite sheets considering microstructure and mechanical properties [J]. Journal of Materials Engineering and Performance, 2020, 29106322-6332
CrossRef Google scholar
[8]
ZhangA, LiF, PengD, et al. . Response mechanism of matrix microstructure evolution and mechanical behavior to Mg/Al composite plate by hard-plate accumulative roll bonding [J]. Journal of Materials Research and Technology, 2023, 233312-3321
CrossRef Google scholar
[9]
PrielE, UngarishZ, NaviN U. Co-extrusion of a Mg/ Al composite billet: A computational study validated by experiments [J]. Journal of Materials Processing Technology, 2016, 236: 103-113
CrossRef Google scholar
[10]
WangY, ChenG, ChenZ-k, et al. . Electropulsing assisted aging with ultrafast hardening rate for AerMet100 steel [J]. Materials Science and Engineering A, 2022, 841: 143066
CrossRef Google scholar
[11]
ZhangN, WangW, CaoX, et al. . The effect of annealing on the interface microstructure and mechanical characteristics of AZ31B/AA6061 composite plates fabricated by explosive welding [J]. Materials & Design, 2015, 651100-1109
CrossRef Google scholar
[12]
LIU Shou-fa, TAYYEBI M, ASSARI A H, et al. Microstructure, texture and tensile properties of nickel/ titanium laminated composites produced by cross accumulative roll bonding process [J]. Metals and Materials International, 2023: 1–15. DOI: https://doi.org/10.1007/s12540-023-01461-3.
[13]
WuY, FengB, XinY-c, et al. . Microstructure and mechanical behavior of a Mg AZ31/Al 7050 laminate composite fabricated by extrusion [J]. Materials Science and Engineering A, 2015, 640: 454-459
CrossRef Google scholar
[14]
XinY-c, HongR, FengB, et al. . Fabrication of Mg/AL multilayer plates using an accumulative extrusion bonding process [J]. Materials Science and Engineering A, 2015, 640: 210-216
CrossRef Google scholar
[15]
ChenZ, WangD, CaoX, et al. . Influence of multi-pass rolling and subsequent annealing on the interface microstructure and mechanical properties of the explosive welding Mg/Al composite plates [J]. Materials Science and Engineering A, 2018, 723: 97-108
CrossRef Google scholar
[16]
FronczekD M, ChulistR, Litynska-DobrzynskaL, et al. . Microstructure and kinetics of intermetallic phase growth of three-layered A1050/AZ31/ A1050 clads prepared by explosive welding combined with subsequent annealing [J]. Materials & Design, 2017, 130: 120-130
CrossRef Google scholar
[17]
NieH, LiangW, ChenH-s, et al. . Effect of annealing on the microstructures and mechanical properties of Al/Mg/Al laminates [J]. Materials Science and Engineering A, 2018, 732: 6-13
CrossRef Google scholar
[18]
ChangH, ZhengM Y, XuC, et al. . Microstructure and mechanical properties of the Mg/Al multilayer fabricated by accumulative roll bonding (ARB) at ambient temperature [J]. Materials Science and Engineering A, 2012, 543: 249-256
CrossRef Google scholar
[19]
WangY, TayyebiM, TayebiM, et al. . Effect of whisker alignment on microstructure, mechanical and thermal properties of Mg-SiCw/Cu composite fabricated by a combination of casting and severe plastic deformation (SPD) [J]. Journal of Magnesium and Alloys, 2023, 11(3): 966-980
CrossRef Google scholar
[20]
RahmatabadiD, TayyebiM, SheikhiA, et al. . Fracture toughness investigation of Al1050/Cu/MgAZ31ZB multi-layered composite produced by accumulative roll bonding process [J]. Materials Science and Engineering A, 2018, 734: 427-436
CrossRef Google scholar
[21]
WangY, HuangP-f, LiuS-f, et al. . Microstructural evolution, shielding effectiveness, and the ballistic response of Mg/Al7075/B4C/Pb composite produced by combination of coating and severe plastic deformation (SPD) processes [J]. Journal of Manufacturing Processes, 2022, 84: 977-985
CrossRef Google scholar
[22]
SaitoY, TsujiN, UtsunomiyaH, et al. . Ultra-fine grained bulk aluminum produced by accumulative roll-bonding (ARB) process [J]. Scripta Materialia, 1998, 39(9): 1221-1227
CrossRef Google scholar
[23]
YeQ, LiX-j, TayyebiM, et al. . Effect of heat treatment parameters on microstructure evolution, tensile strength, wear resistance, and fracture behavior of Ni-Ti multilayered composites produced by cross-accumulative roll bonding [J]. Archives of Civil and Mechanical Engineering, 2022, 23(1): 1-19
CrossRef Google scholar
[24]
SaitoY, UtsunomiyaH, TsujiN, et al. . Novel ultrahigh straining process for bulk materials—Development of the accumulative roll-bonding (ARB) process [J]. Acta Materialia, 1999, 47(2): 579-583
CrossRef Google scholar
[25]
ZhanM, ZhangW, ZhangD-tong. Production of Mg-Al-Zn magnesium alloy sheets with ultrafine-grain microstructure by accumulative roll-bonding [J]. Transactions of Nonferrous Metals Society of China, 2011, 21(5): 991-997
CrossRef Google scholar
[26]
HuoP, LiF, WangY, et al. . Corrugated interface structure and formation mechanism of Al/Mg/Al laminate rolled by hard plate [J]. Transactions of Nonferrous Metals Society of China, 2023, 33(4): 1038-1053
CrossRef Google scholar
[27]
HuoP, LiF, NiuW, et al. . Microstructure characteristics and corrugation interface behavior of Al/Mg/ Al composite plate rolled under large strain [J]. Acta Metallurgica Sinica (English Letters), 2023, 36(5): 827-838
CrossRef Google scholar
[28]
HabilaW, AzzeddineH, MehdiB, et al. . Investigation of microstructure and texture evolution of a Mg/Al laminated composite elaborated by accumulative roll bonding [J]. Materials Characterization, 2019, 147: 242-252
CrossRef Google scholar
[29]
NieJ-f, LiuM, WangF, et al. . Fabrication of Al/Mg/Al composites via accumulative roll bonding and their mechanical properties [J]. Materials, 2016, 9(11): 951
CrossRef Google scholar
[30]
RongJ, WangP, ZhaM, et al. . Development of a novel strength ductile Mg-7Al-5Zn alloy with high superplasticity processed by hard-plate rolling (HPR) [J]. Journal of Alloys and Compounds, 2018, 738: 246-254
CrossRef Google scholar
[31]
WangH, YuZ, ZhangL, et al. . Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process [J]. Scientific Reports, 2015, 517100
CrossRef Google scholar
[32]
AvazzadehM, AlizadehM, TayyebiM. Structural, mechanical and corrosion evaluations of Cu/Zn/Al multilayered composites subjected to CARB process [J]. Journal of Alloys and Compounds, 2021, 867158973
CrossRef Google scholar
[33]
LiuX B, ChenR S, HanE H. Preliminary investigations on the Mg-Al-Zn/Al laminated composite fabricated by equal channel angular extrusion [J]. Journal of Materials Processing Technology, 2009, 209(10): 4675-4681
CrossRef Google scholar
[34]
LiuC Y, WangQ, JiaY Z, et al. . Microstructures and mechanical properties of Mg/Mg and Mg/Al/Mg laminated composites prepared via warm roll bonding [J]. Materials Science and Engineering A, 2012, 5561-8
CrossRef Google scholar
[35]
YuJ-c, SongB, XiaD-b, et al. . Dynamic tensile properties and microstructural evolution of extruded EW75 magnesium alloy at high strain rates [J]. Journal of Magnesium and Alloys, 2020, 8(3): 849-859
CrossRef Google scholar

Foundation item: Project(JQ2022E004) supported by the Natural Science Foundation of Heilongjiang Province, China

Accesses

Citations

Detail

Sections
Recommended

/