Research on efficient utilization of high-phosphorus oolitic hematite for iron enrichment and dephosphorization by hydrogen mineral phase transformation

Hao-yuan Ding , Shuai Yuan , Peng Gao , Hong-hao Zhang , Ruo-feng Wang , Shun-lin Lei

Journal of Central South University ›› 2024, Vol. 30 ›› Issue (12) : 4021 -4035.

PDF
Journal of Central South University ›› 2024, Vol. 30 ›› Issue (12) : 4021 -4035. DOI: 10.1007/s11771-023-5522-2
Article

Research on efficient utilization of high-phosphorus oolitic hematite for iron enrichment and dephosphorization by hydrogen mineral phase transformation

Author information +
History +
PDF

Abstract

The paper proposes the innovative technology of hydrogen mineral phase transformation–magnetic separation–acid leaching for iron enrichment and dephosphorization, based on the mineralogical characteristics of high phosphorus oolitic hematite and difficulties that make it difficult to utilize traditional beneficiation for separation. The influences of the reduction temperature, reduction time, and reductant concentration during hydrogen mineral phase transformation on the separation index of high phosphorus oolitic hematite were investigated. The optimal conditions were determined to be a reduction time of 25 min with a reductant concentration of 30% and a reduction temperature of 540 °C, under which an iron grade of 65.05%, iron total recovery of 81.86%, and phosphorus content of 0.081% were obtained for the iron concentrate. The evolution of mineral phases, magnetic properties, and mineral microstructures was investigated by XRD, VSM, XPS, SEM, and BET. The results provide new references of technology and theoretical support for the efficient utilization of refractory iron ores.

Keywords

high-phosphorus oolitic hematite / hydrogen mineral phase transformation / magnetic properties / microstructure / efficient utilization

Cite this article

Download citation ▾
Hao-yuan Ding, Shuai Yuan, Peng Gao, Hong-hao Zhang, Ruo-feng Wang, Shun-lin Lei. Research on efficient utilization of high-phosphorus oolitic hematite for iron enrichment and dephosphorization by hydrogen mineral phase transformation. Journal of Central South University, 2024, 30(12): 4021-4035 DOI:10.1007/s11771-023-5522-2

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

MaoX, GargP, HuX, et al. . Kinetic analysis of iron ore powder reaction with hydrogen-carbon monoxide [J]. International Journal of Minerals, Metallurgy and Materials, 2022, 29(10): 1882-1890

[2]

LiJ, WangG, XuZ. Environmentally-friendly oxygen-free roasting/wet magnetic separation technology for in situ recycling cobalt, lithium carbonate and graphite from spent LiCoO2/graphite lithium batteries [J]. Journal of Hazardous Materials, 2016, 302: 97-104

[3]

LiuB, XueY, HanG, et al. . An alternative and clean utilisation of refractory high-phosphorus oolitic hematite: P for crop fertiliser and Fe for ferrite ceramic [J]. Journal of Cleaner Production, 2021, 299: 126889

[4]

ZhangX, HanY, SunY, et al. . Innovative utilization of refractory iron ore via suspension magnetization roasting: A pilot-scale study [J]. Powder Technology, 2019, 35216-24

[5]

WuJ, WenZ-J, CenM. Development of technologies for high phosphorus oolitic hematite utilization [J]. Steel Research International, 2011, 82(5): 494-500

[6]

YuY, QiC. Magnetizing roasting mechanism and effective ore dressing process for oolitic hematite ore [J]. Journal of Wuhan University of Technology-Materials Science Edition, 2011, 26(2): 177-182

[7]

LiY, SunT, ZouA, et al. . Effect of coal levels during direct reduction roasting of high phosphorus oolitic hematite ore in a tunnel kiln [J]. International Journal of Mining Science and Technology, 2012, 22(3): 323-328

[8]

AbuT M N, SallehF, TengkuS T S, et al. . Influence of hydrogen and various carbon monoxide concentrations on reduction behavior of iron oxide at low temperature [J]. International Journal of Hydrogen Energy, 2019, 44(37): 20751-20759

[9]

OkolieJ A, PatraB R, MukherjeeA, et al. . Futuristic applications of hydrogen in energy, biorefining, aerospace, pharmaceuticals and metallurgy [J]. International Journal of Hydrogen Energy, 2021, 46(13): 8885-8905

[10]

YuanS, LiuX, GaoP, et al. . A semi-industrial experiment of suspension magnetization roasting technology for separation of iron minerals from red mud [J]. Journal of Hazardous Materials, 2020, 394: 122579

[11]

CaoY, SunY, GaoP, et al. . Mechanism for suspension magnetization roasting of iron ore using straw-type biomass reductant [J]. International Journal of Mining Science and Technology, 2021, 31(6): 1075-1083

[12]

LiuD, LiaoC, LiuY, et al. . Efficient extracting of tungsten from scheelite via NaOH-SiO2 roasting followed by water leaching [J]. Journal of Central South University, 2023, 30(6): 1856-1864

[13]

QuastK. A review on the characterisation and processing of oolitic iron ores [J]. Minerals Engineering, 2018, 12689-100

[14]

HeJ, BaiQ, DuT. Beneficiation and upgrading of coarse sized low-grade bauxite using a dry-based fluidized bed separator [J]. Advanced Powder Technology, 2020, 31(1): 181-189

[15]

ZhangQ, SunY, QinY, et al. . Siderite pyrolysis in suspension roasting: An in-situ study on kinetics, phase transformation, and product properties [J]. Journal of Central South University, 2022, 29(6): 1749-1760

[16]

ManiehA A. Upgrading of Wadi Fatima iron ore [J]. International Journal of Mineral Processing, 1986, 17(1): 151-157

[17]

WuS, LiZ, SunT, et al. . Effect of calcium compounds on direct reduction and phosphorus removal of high-phosphorus iron ore [J]. Journal of Central South University, 2022, 29(2): 443-454

[18]

LiuW, WangL, SunZ, et al. . Study on flotation technology of refractory oolitic hematite containing phosphorus [J]. Mining & Metallurgy, 2010, 19(1): 13-18(in Chinese)

[19]

TangH, QinY, QiT. Phosphorus removal and iron recovery from high-phosphorus hematite using direct reduction followed by melting separation [J]. Mineral Processing and Extractive Metallurgy Review, 2016, 37(4): 236-245

[20]

YoussefM A, MorsiM B. Reduction roast and magnetic separation of oxidized iron ores for the production of blast furnace feed [J]. Canadian Metallurgical Quarterly, 1998, 37(5): 419-428

[21]

ZhangX, LiG, RaoM, et al. . Growth of metallic iron particles during reductive roasting of boron-bearing magnetite concentrate [J]. Journal of Central South University, 2020, 27(5): 1484-1494

[22]

LiS, PanJ, ZhuD, et al. . Synchronous enrichment of phosphorus and iron from a high-phosphorus oolitic hematite ore to prepare Fe-P alloy by direct reduction-magnetic separation process [J]. Journal of Central South University, 2021, 28(9): 2724-2734

[23]

WuS, SunT, KouJ, et al. . A new iron recovery and dephosphorization approach from high-phosphorus oolitic iron ore via oxidation roasting-gas-based reduction and magnetic separation process [J]. Powder Technology, 2023, 413: 118043

[24]

AnR, YuB, LiR, et al. . Potential of energy savings and CO2 emission reduction in China’s iron and steel industry [J]. Applied Energy, 2018, 226862-880

[25]

TangZ, LiP, GaoP, et al. . Minerals phase transformation by hydrogen reduction technology: A new approach to recycle iron from refractory limonite for reducing carbon emissions [J]. Advanced Powder Technology, 2022, 33(12): 103870

[26]

LiuJ, LiZ, ChenB, et al. . Effect of Ni/Fe ratio on activation sintering and mechanical properties of molybdenum nickel iron alloy [J]. Journal of Central South University, 2022, 2951423-1436

[27]

RunH, BiS, LiuP, et al. . Research on the reduction of Guizhou oolitic hematite by hydrogen [J]. Green Processing and Synthesis, 2016, 5(1): 87-91

[28]

ÖzdemirÖ, DeutschE R. Magnetic properties of oolitic iron ore on Bell Island, Newfoundland [J]. Earth and Planetary Science Letters, 1984, 69(2): 427-441

[29]

PengT, GaoX, LiQ, et al. . Phase transformation during roasting process and magnetic beneficiation of oolitic-iron ores [J]. Vacuum, 2017, 146: 63-73

[30]

ZhangH, FuJ. Oxidation behavior of artificial magnetite pellets [J]. International Journal of Minerals Metallurgy and Materials, 2017, 24(6): 603-610

[31]

Greenhouse gas emissions from current and enhanced policies of China until 2030: Can emissions peak before 2030? [J]. Energy Policy, 2016, 89: 224–236. DOI: https://doi.org/10.1016/j.enpol.2015.11.030.

[32]

PadhiM, VakamallaT R, MangadoddyN. Iron ore slimes beneficiation using optimised hydrocyclone operation [J]. Chemosphere, 2022, 301: 134513

[33]

HeK, ZhengZ, ChenZ, et al. . Kinetics of hydrogen reduction of Brazilian hematite in a micro-fluidized bed [J]. International Journal of Hydrogen Energy, 2021, 46(5): 4592-4605

[34]

NING Ji-lai, GAO Peng, YUAN Shuai, et al. Highly efficient and green separation of iron from complex low-grade polymetallic ore via hydrogen-based mineral phase transformation [J]. Powder Technology, 2023, 119177. DOI: https://doi.org/10.1016/j.powtec.2023.119177

[35]

XiaW, RenZ, GaoY. Removal of phosphorus from high phosphorus iron ores by selective HCl leaching method [J]. Journal of Iron and Steel Research, International, 2011, 18(5): 1-4

[36]

XuL, WuJ, ZhongQ, et al. . Novel mode for mineralization and its sintering performance of vanadiferous titanomagnetites [J]. Journal of Central South University, 2023, 30(9): 2934-2947

[37]

ZhangQ, SunY, WangS, et al. . Whether magnetization roasting requires complete phase reconstruction of iron minerals: A study of phase transition and microstructure evolution [J]. Powder Technology, 2022, 411117934

[38]

SunY, HanY, GaoP, et al. . Recovery of iron from high phosphorus oolitic iron ore using coal-based reduction followed by magnetic separation [J]. International Journal of Minerals, Metallurgy, and Materials, 2013, 20(5): 411-419

[39]

YuanS, ZhouW, LiY, et al. . Efficient enrichment of nickel and iron in laterite nickel ore by deep reduction and magnetic separation [J]. Transactions of Nonferrous Metals Society of China, 2020, 30(3): 812-822

[40]

WangR, YuanS, GaoP, et al. . Application of suspension magnetization roasting as technology for high-efficiency separation of valuable iron minerals from high-iron bauxite [J]. Transactions of Nonferrous Metals Society of China, 2022, 32(7): 2391-2402

[41]

ZhangH, ZhangP, ZhouF, et al. . Application of multi-stage dynamic magnetizing roasting technology on the utilization of cryptocrystalline oolitic hematite: A review [J]. International Journal of Mining Science and Technology, 2022, 32(4): 865-876

[42]

YuanS, HuangC, BaiZ, et al. . A novel utilization of high-Fe bauxite through co-roasting with coal gangue to separate iron and aluminum minerals [J]. Journal of Central South University, 2023, 30(7): 2166-2178

[43]

BaiZ, HanY, SunY, et al. . Temperature variation of V-bearing stone coal during decarburization roasting and the effect of roasting conditions [J]. Journal of Central South University, 2023, 30(6): 1817-1830

[44]

ZhangQ, SunY, HanY, et al. . Pyrolysis behavior of a green and clean reductant for suspension magnetization roasting [J]. Journal of Cleaner Production, 2020, 268122173

[45]

YuanS, XiaoH, WangR, et al. . Improved iron recovery from low-grade iron ore by efficient suspension magnetization roasting and magnetic separation [J]. Minerals Engineering, 2022, 4140892-6875

[46]

LiuP, ZhuX, HanY, et al. . Fluidization magnetization roasting of limonite ore using H2 as a reductant: Phase transformation, structure evolution, and kinetics [J]. Powder Technology, 2023, 414118107

AI Summary AI Mindmap
PDF

165

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/