Siderite pyrolysis in suspension roasting: An in-situ study on kinetics, phase transformation, and product properties

Qi Zhang , Yong-sheng Sun , Yong-hong Qin , Peng Gao , Shuai Yuan

Journal of Central South University ›› 2022, Vol. 29 ›› Issue (6) : 1749 -1760.

PDF
Journal of Central South University ›› 2022, Vol. 29 ›› Issue (6) : 1749 -1760. DOI: 10.1007/s11771-022-5059-9
Article

Siderite pyrolysis in suspension roasting: An in-situ study on kinetics, phase transformation, and product properties

Author information +
History +
PDF

Abstract

Siderite, as an abundant iron ore, has not been effectively utilized, with a low utilization rate. In this study, the in-situ kinetics and mechanism of siderite during suspension magnetization roasting (SMR) were investigated to improve the selective conversion of siderite to magnetite and CO, enriching the theoretical system of green SMR using siderite as a reductant. According to the gas products analyses, the peak value of the reaction rate increased with increasing temperature, and its curves presented the feature of an early peak and long tail. The mechanism function of the siderite pyrolysis was the contraction sphere model (R3): f(α) =3(1 − α)2/3; Eα was 46.4653 kJ/mol; A was 0.5938 s−1; the kinetics equation was k=0.5938exp[− 46.4653/(RT)]. The in-situ HT-XRD results indicated that siderite was converted into magnetite and wüstite that exhibited a good crystallinity in SMR under a N2 atmosphere. At 620 °C, the saturation magnetization (Ms), remanence magnetization (Mr), and coercivity (Hc) of the product peaked at 53.63×10−3 A·m2/g, 10.23× 10−3A×m2/g, and 12.40×103 A/m, respectively. Meanwhile, the initial particles with a smooth surface were transformed into particles with a porous and loose structure in the roasting process, which would contribute to reducing the grinding cost.

Keywords

siderite / suspension magnetization roasting / reaction kinetics / phase transformation / magnetic transition / microstructure evolution

Cite this article

Download citation ▾
Qi Zhang, Yong-sheng Sun, Yong-hong Qin, Peng Gao, Shuai Yuan. Siderite pyrolysis in suspension roasting: An in-situ study on kinetics, phase transformation, and product properties. Journal of Central South University, 2022, 29(6): 1749-1760 DOI:10.1007/s11771-022-5059-9

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

ChenD, GuoH-W, LvY-N, et al.. Green technology-based utilization of refractory siderite ores to prepare electric arc furnace burden [J]. Steel Research International, 2021, 92(9): 2100046

[2]

ZhangY-C, YangX-H, ShiN-C, et al.. Study on the comprehensive utilization of siderite [J]. Metal Mine, 2001, 295148-4953

[3]

LuoL-Q. Explerative research on beneficiation of siderite and its development prospect [J]. Metal Mine, 2006, 355(1): 68-72

[4]

ZhangC, LiL-X, YuanZ-T, et al.. Probing the effect of particle imperfections on the sliming of siderite in carbonate-bearing iron ore [J]. Minerals Engineering, 2019, 143: 106014

[5]

BaiS-J, WenS-M, LiuD-W, et al.. Separation of phosphorus and magnetic mineral fines from siderite reductive ore by applying magnetic flocculation [J]. Separation Science and Technology, 2014, 49(9): 1434-1441

[6]

HaoH-Q, LiL-X, SomasundaranP, et al.. Adsorption of pregelatinized starch for selective flocculation and flotation of fine siderite [J]. Langmuir, 2019, 35(21): 6878-6887

[7]

YinW-Z, HanY-X, XieF. Floatation separation research on siderite-containing iron concentrate [J]. Advanced Materials Research, 2010, 92103-109

[8]

YuJ-W, HanY-X, LiY-J, et al.. Recent advances in magnetization roasting of refractory iron ores: A technological review in the past decade [J]. Mineral Processing and Extractive Metallurgy Review, 2020, 41(5): 349-359

[9]

ZhangX-L, HanY-X, SunY-S, et al.. Innovative utilization of refractory iron ore via suspension magnetization roasting: A pilot-scale study [J]. Powder Technology, 2019, 352: 16-24

[10]

SunY-S, ZhangX-L, HanY-X, et al.. A new approach for recovering iron from iron ore tailings using suspension magnetization roasting: A pilot-scale study [J]. Powder Technology, 2020, 361: 571-580

[11]

TangZ-D, GaoP, LiY-J, et al.. Recovery of iron from hazardous tailings using fluidized roasting coupling technology [J]. Powder Technology, 2020, 361: 591-599

[12]

TangZ-D, HanY-X, GaoP, et al.. Fluidization characteristics of a U-type reduction chamber in a suspension roaster [J]. Powder Technology, 2019, 345: 64-73

[13]

YuanS, ZhangQ, YinH, et al.. Efficient iron recovery from iron tailings using advanced suspension reduction technology: A study of reaction kinetics, phase transformation, and structure evolution [J]. Journal of Hazardous Materials, 2021, 404: 124067

[14]

ZhangX-L, HanY-X, LiY-J, et al.. Effect of heating rate on pyrolysis behavior and kinetic characteristics of siderite [J]. Minerals, 2017, 7(11): 211

[15]

GotorF J, MacíasM, OrtegaA, et al.. Comparative study of the kinetics of the thermal decomposition of synthetic and natural siderite samples [J]. Physics and Chemistry of Minerals, 2000, 277495-503

[16]

ZhangQ, SunY-S, HanY-X, et al.. Pyrolysis behavior of a green and clean reductant for suspension magnetization roasting [J]. Journal of Cleaner Production, 2020, 268122173

[17]

SunY-S, ZhuX-R, HanY-X, et al.. Green magnetization roasting technology for refractory iron ore using siderite as a reductant [J]. Journal of Cleaner Production, 2019, 20640-50

[18]

ZhangQ, SunY-S, HanY-X, et al.. Producing magnetite concentrate via self-magnetization roasting in N2 atmosphere: Phase and structure transformation, and extraction kinetics [J]. Journal of Industrial and Engineering Chemistry, 2021, 104: 571-581

[19]

HeK, ZhengZ, ChenZ-W. Multistep reduction kinetics of Fe3O4 to Fe with CO in a micro fluidized bed reaction analyzer [J]. Powder Technology, 2020, 360: 1227-1236

[20]

ZhaoQ, XueJ-L, ChenW. Mechanism of improved magnetizing roasting of siderite-hematite iron ore using a synergistic CO-H2 mixture [J]. Journal of Iron and Steel Research International, 2020, 27(1): 12-21

[21]

AlkaçD, AtalayÜ. Kinetics of thermal decomposition of Hekimhan-Deveci siderite ore samples [J]. International Journal of Mineral Processing, 2008, 87(3–4): 120-128

[22]

FengZ-L, YuY-F, LiuG-F, et al.. Kinetics of the thermal decomposition of wangjiatan siderite [J]. Journal of Wuhan University of Technology-Material Edition Science, 2011, 26(3): 523-526

[23]

YuD-W, ZhuM-Q, UtigardT A, et al.. TGA kinetic study on the hydrogen reduction of an iron nickel oxide [J]. Minerals Engineering, 2013, 54: 32-38

[24]

Alvarez-AularA, CartayaL, MaldonadoA, et al.. Experimental and DFT studies for the kinetics and mechanism of the pyrolysis of 2-(4-substituted-phenoxy) tetrahydro-2H-pyranes in the gas-phase [J]. Journal of Analytical and Applied Pyrolysis, 2018, 134: 52-60

[25]

MonascalY, GallardoE, CartayaL, et al.. Homogeneous, unimolecular gas-phase pyrolysis kinetics of 4- and 2-hydroxyacetophenone [J]. Journal of Analytical and Applied Pyrolysis, 2017, 124: 499-503

[26]

Al-QallafM A, DibH H, Al-AwadiN A, et al.. Arylidenepyridylhydrazines: Synthesis, and kinetics and mechanism of their gas-phase pyrolysis [J]. Journal of Analytical and Applied Pyrolysis, 2017, 124: 446-453

[27]

VlaevL T, MarkovskaI G, LyubchevL A. Non-isothermal kinetics of pyrolysis of rice husk [J]. Thermochimica Acta, 2003, 406(1–2): 1-7

[28]

LiP, YuQ-B, QinQ, et al.. Kinetics of CO2/coal gasification in molten blast furnace slag [J]. Industrial & Engineering Chemistry Research, 2012, 51(49): 15872-15883

[29]

BeuriaP C, BiswalS K, MishraB K, et al.. Study on kinetics of thermal decomposition of low LOI goethetic hematite iron ore [J]. International Journal of Mining Science and Technology, 2017, 27(6): 1031-1036

[30]

HeK, ZhangS-C, MiJ-K, et al.. Pyrolysis involving n-hexadecane, water and minerals: Insight into the mechanisms and isotope fractionation for water-hydrocarbon reaction [J]. Journal of Analytical and Applied Pyrolysis, 2018, 130: 198-208

[31]

LiuH-B, ShuD-B, SunF-W, et al.. Effect of manganese substitution on the crystal structure and decomposition kinetics of siderite [J]. Journal of Thermal Analysis and Calorimetry, 2019, 136(3): 1315-1322

[32]

LiY-J, ZhangQ, YuanS, et al.. High-efficiency extraction of iron from early iron tailings via the suspension roasting-magnetic separation [J]. Powder Technology, 2021, 379: 466-477

[33]

CelikdemirM, SarikayaM, DepciT, et al.. Influence of microwave heating and thermal auxiliary on decomposition of siderite [J]. IOP Conference Series: Earth and Environmental Science, 2016, 44: 052002

[34]

GhimireS, DhoJ. Anisotropic lattice disorder and enhanced magnetic anisotropy in Fe3O4 films on (110) SrTiO3 [J]. Journal of Magnetism and Magnetic Materials, 2018, 468209-214

[35]

DhoJ, KimB, KiS. Substrate effects on in-plane magnetic anisotropy and verwey transition temperatures of (100) magnetite (Fe3O4) films [J]. IEEE Transactions on Magnetics, 2016, 52(7): 1-4

[36]

ZhengY-F, LiuH-Z, LiuZ-J, et al.. In situ X-ray diffraction study of reduction processes of Fe3O4- and Fe1−xO-based ammonia-synthesis catalysts [J]. Journal of Solid State Chemistry, 2009, 182(9): 2385-2391

[37]

TogawaT, SanoT, WadaY, et al.. The effect of the crystal orientation on the rate of formation of cation-excess magnetite [J]. Solid State Ionics, 1996, 89(3–4): 279-286

[38]

PonomarV P, BrikO B, CherevkoY I, et al.. Kinetics of hematite to magnetite transformation by gaseous reduction at low concentration of carbon monoxide [J]. Chemical Engineering Research and Design, 2019, 148: 393-402

[39]

YangH, RongY, HanC, et al.. Magnetizing roast and magnetic separation of iron in rare-earth tailings [J]. Journal of Central South University, 2016, 23(8): 1899-1905

[40]

PonomarV P, DudchenkoN O, BrikA B. Synthesis of magnetite powder from the mixture consisting of siderite and hematite iron ores [J]. Minerals Engineering, 2018, 122: 277-284

[41]

PonomarV P. Thermomagnetic properties of the goethite transformation during high-temperature treatment [J]. Minerals Engineering, 2018, 127: 143-152

[42]

YunusN A, AniM H, SallehH M, et al.. Effect of reduction roasting by using bio-char derived from empty fruit bunch on the magnetic properties of Malaysian iron ore [J]. International Journal of Minerals, Metallurgy, and Materials, 2014, 21(4): 326-330

AI Summary AI Mindmap
PDF

144

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/