TBM tunneling in extremely hard and abrasive rocks: Problems, solutions and assisting methods

Yan-long Zheng , Lei He

Journal of Central South University ›› 2021, Vol. 28 ›› Issue (2) : 454 -480.

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Journal of Central South University ›› 2021, Vol. 28 ›› Issue (2) : 454 -480. DOI: 10.1007/s11771-021-4615-z
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TBM tunneling in extremely hard and abrasive rocks: Problems, solutions and assisting methods

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Abstract

Extremely hard and abrasive rocks pose great challenges to the past and ongoing TBM projects by increasing cutter wear and reducing penetration rates. A considerable amount of research has been conducted to improve the performance of TBMs in those challenging grounds by either improving the capacity of TBMs or developing assisting rock breakage methods. This paper first highlights the challenges of hard and abrasive rocks on TBM tunneling through case studies. It then presents the development of hard rock TBMs and reviews the technologies that can be used individually or as assistance to mechanical excavators to break hard rocks. Emphases are placed on technologies of high pressure waterjet, laser and microwave. The state of the art of field and laboratory research, problems and research directions of those technologies are discussed. The assisting methods are technically feasible; however, the main challenges of using those methods in the field are that the energy consumption can be over 10 times high and that the existing equipments have robustness problems. More research should be conducted to study the overall energy consumption using TBMs and the assisting methods. Pulsed waterjet, laser and microwave technologies should also be developed to make the assistance economically viable.

Keywords

hard and abrasive rocks / tunnel boring machine / waterjet / laser / microwave

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Yan-long Zheng, Lei He. TBM tunneling in extremely hard and abrasive rocks: Problems, solutions and assisting methods. Journal of Central South University, 2021, 28(2): 454-480 DOI:10.1007/s11771-021-4615-z

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