Wear map for sliding wear behavior of Cu-15Ni-8Sn alloy against bearing steel under oil-lubricated condition

Jin-juan Cheng , Xue-ping Gan , Zhou Li , Qian Lei , Ke-chao Zhou

Journal of Central South University ›› 2020, Vol. 27 ›› Issue (2) : 311 -324.

PDF
Journal of Central South University ›› 2020, Vol. 27 ›› Issue (2) : 311 -324. DOI: 10.1007/s11771-020-4297-y
Article

Wear map for sliding wear behavior of Cu-15Ni-8Sn alloy against bearing steel under oil-lubricated condition

Author information +
History +
PDF

Abstract

Wear behaviors of a peak-aged Cu-15Ni-8Sn alloy fabricated by powder metallurgy were investigated. The results indicated that the friction coefficients and the wear rates of Cu-15Ni-8Sn alloy within a normal load range of 50-700 N and a sliding speed range of 0.05-2.58 m/s were less than 0.14 and 2.8×10−6 mm3/mm, respectively. Stribeck-like curve and wear map were developed to describe the oil-lubrication mechanism and wear behavior. The equation of the dividing line between zones of safe and unsafe wear life was determined. Lubricating oil was squeezed into micro-cracks under severe wear conditions. In addition, the lubricating oil reacted with Cu-15Ni-8Sn alloy to generate the corresponding sulfides, which hindered the repair of micro-cracks, promoted cracks growth, and led to delamination. This work has established guidelines for the application of the Cu-15Ni-8Sn alloy under oil-lubricated conditions through developing wear map.

Keywords

Cu-15Ni-8Sn alloy / oil lubrication / wear behavior / wear map

Cite this article

Download citation ▾
Jin-juan Cheng, Xue-ping Gan, Zhou Li, Qian Lei, Ke-chao Zhou. Wear map for sliding wear behavior of Cu-15Ni-8Sn alloy against bearing steel under oil-lubricated condition. Journal of Central South University, 2020, 27(2): 311-324 DOI:10.1007/s11771-020-4297-y

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

ShankarK V, SellamuthuR. Determination on the effect of tin content on microstructure, hardness, optimum aging temperature and aging time for spinodal bronze alloys cast in metal mold [J]. International Journal of Metalcasting, 2016, 11(2): 189-194

[2]

LuoB M, LidX, ZhaoC, WangZ, LuoZ Q, ZhangW W. A low Sn content Cu-Ni-Sn alloy with high strength and good ductility [J]. Materials Science and Engineering A, 2019, 746: 154-161

[3]

IlangovanS, SreejithJ, ManideepM, HarishS. An experimental investigation of Cu-Ni-Sn alloy on microstructure, hardness and wear parameters optimization using DOE [J]. Tribology in Industry, 2018, 40(1): 156-163

[4]

BasakC B, KrishnanM. Applicability of Scheil- Gulliver solidification model in real alloy: A case study with Cu-9wt%Ni-6wt%Sn alloy [J]. Philosophical Magazine Letters, 2015, 95(7): 376-383

[5]

IlangovanS, SellamuthuR. An investigation of the effect of Ni content and hardness on the wear behaviour of sand cast Cu-Ni-Sn alloys [J]. Intemational Journal of Microstructure and Materials Properties, 2012, 7(4): 316-328

[6]

FengC F, WangY, ChenW, ZhangL, ZhouK C. The mechanical mixed layer and its role in Cu-15Ni-8Sn/graphite composites [J]. Tribology Transactions, 2016, 60(1): 135-145

[7]

PlewesJ T. High-strength Cu-Ni-Sn alloys by thermomechanical processing [J]. Metallurgical Transactions A, 1975, 6A: 537-544

[8]

DiánezM J, DonosoE, SayauésM J, PerejóN A, Sánchez-JimánezP E, Pérez-MaquedA L A, CriadoJ M. The calorimetric analysis as a tool for studying the aging hardening mechanism of a Cu-10wt%Ni- 5.5wt%Sn alloy [J]. Journal of Alloys and Compounds, 2016, 688: 288-294

[9]

OuyangY, GanX-p, ZhangS-z, ZhouK-c, JiangY-x, ZhangX-wei. Age-hardening behavior and microstructure of Cu-15Ni-8Sn-0.3Nb alloy prepared by powder metallurgy and hot extrusion [J]. Transactions of Nonferrous Metals Society of China, 2017, 27(9): 1947-1955

[10]

ZhaoJ C, NotisM R. Spinodal decomposition, ordering transformation, and discontinuous precipitation in a Cu-15Ni-8Sn alloy [J]. Acta Mater, 1998, 4612: 4203-4218

[11]

ZhaoJ C, NotisM R. Microstructure and precipitation kinetics in a Cu-7.5Ni-5Sn alloy [J]. Scripta Materialia, 1998, 39(11): 1509-1516

[12]

SahuP, PradhanS K, DeM. X-ray diffraction studies of the decomposition and microstructural characterization of cold-worked powders of Cu-15Ni-Sn alloys by Rietveld analysis [J]. Journal of Alloys and Compounds, 2004, 377(12): 103-116

[13]

KratochvílP, MenclP, PešičkaA J, KomnikS N. The structure and low temperature strength of the age hardened Cu-15Ni-8Sn alloys [J]. Acta Metallurgica, 1984, 32(9): 1493-1497

[14]

VirtanenP, TiainenT. Stress relaxation behaviour in bending of high strength copper alloys in the Cu–Ni–Sn system [J]. Materials Science and Engineering A, 1997, 238: 407-410

[15]

WangY, ZhangL, XiaoJ K, ChenW, FengC F, GanX P, ZhouK C. The tribo-corrosion behavior of Cu-9wt% Ni-6wt% Sn alloy [J]. Tribology International, 2016, 94: 260-268

[16]

YinB, YinY, LeiY, DongL, ZhangY. Experimental and density functional studies on the corrosion behavior of the copper-nickel-tin alloy [J]. Chemical Physics Letters, 2011, 509(4-6): 192-197

[17]

ZhangS-z, GanX-p, ChengJ-j, JiangY-x, LiZ, ZhouK-chao. Effect of applied load on transition behavior of wear mechanism in Cu-15Ni-8Sn alloy under oil lubrication [J]. Journal of Central South University, 2017, 24: 1754-1761

[18]

ZhangS Z, JiangB H, DingW J. Wear of Cu-15Ni-8Sn spinodal alloy [J]. Wear, 2008, 264(34): 199-203

[19]

SinghJ B, WenJ G, BellonP. Nanoscale characterization of the transfer layer formed during dry sliding of Cu-15wt.%Ni-8wt.%Sn bronze alloy [J]. Acta Materialia, 2008, 56: 3053-3064

[20]

ZhangS Z, JiangB H, DingW J. Dry sliding wear of Cu-15Ni-8Sn alloy [J]. Tribology International, 2010, 43(12): 64-68

[21]

ZhangG L, XieG X, WangJ, SilN, GuiD, WenS Z, YangF. Controlled frction behaviors of porous copper/graphite storing lonic liquid through electrical stimulation [J]. Adv Eng Mater, 2017, 20(5): 1-8

[22]

WilsonS, AlpasaT. Wear mechanism maps for metal matrix composites [J]. Wear, 1997, 212: 41-49

[23]

RasoolG, StackM M. Wear maps for TiC composite based coatings deposited on 303 stainless steel [J]. Tribology International, 2014, 74: 93-102

[24]

AnJ, SunW, NiuX D. Dry sliding wear behavior and a proposed criterion for mild to severe wear transition of Mg-3Al-0.4Si-0.1Zn alloy [J]. Tribology Letters, 2017, 65(98): 1-15

[25]

BlauP J, CooleyK M, BansalD, SmidI, EdenT J, NeshastehtizM, PotterJ K, SegallA E. Spectrum loading effects on the running-in of lubricated bronze and surface-treated titanium against alloy steel [J]. Wear, 2013, 30212: 1064-1072

[26]

AnJ, ZhangY X, LvX X. Tribological characteristics of Mg-3Al-0.4Si-0.1Zn alloy at elevated temperatures of 50–200 °C [J]. Tribology Letters, 2018, 66(14): 1-17

[27]

RobertsA, BrooksR, ShipwayP. Internal combustion engine cold-start efficiency: A review of the problem, causes and potential solutions [J]. Energy Conversion and Management, 2014, 82: 327-350

[28]

WenS-z, HuangPingPrinciples of tribology [M], 20022nd edBeijing, Tsinghua University Press

[29]

ZhouF, AdachiK S, KatoK J. Wear-mechanism map of amorphous carbon nitride coatings sliding against silicon carbide balls in water [J]. Surface & Coatings Technology, 2006, 200(1617): 4909-4917

[30]

MurakamiT, YarimitsuS, SakaiN, NakashimaK, YamaguchI T, SawaeY. Importance of adaptive multimode lubrication mechanism in natural synovial joints [J]. Tribology International, 2017, 113: 306-315

[31]

StraffeliniGFriction and wear methodologies for design and control [M], 2015, Switzerland, Springer

[32]

GongT M, YaoP P, XiaoY L, FanK Y, TanH Q, ZhantgZ Y, ZhaoL, ZhouH B, DengM W. Wear map for a copper-based friction clutch material under oil lubrication [J]. Wear, 2015328329

[33]

BosmanR, SchipperD J. Mild wear maps for boundary lubricated contacts [J]. Wear, 2012280281

[34]

ZambranoO A, GarcīdD S, RodrīguezS A, CoronadoJ J. The mild-severe wear transition in erosion wear [J]. Tribology Letters, 2018, 66(95): 1-10

[35]

GaoY, JieJ C, ZhangP C, ZhangJ, WangT M, LiT J. Wear behavior of high strength and high conductivity Cu alloys under dry sliding [J]. Transactions of Nonferrous Metals Society of China, 2015, 25(7): 2293-2300

[36]

PengT, YanQ Z, LiG, ZhangX L, WenZ F, JinX S. The braking behaviors of Cu-based metallic brake pad for high-speed train under different initial braking speed [J]. Tribology Letters, 2017, 65(135): 1-13

[37]

SunJ-shuWear of metals [M], 1992, Beijing, Metallurgy Industry Press

AI Summary AI Mindmap
PDF

177

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/