Synthesis of P(St-BA-MAA-SPAA) nano-latex and its application in high anti-corrisive coating

Abstract

A novel zinc-rich pigment based on P(St-BA-MAA-SPAA) nano-latex was obtained, which is suitable for the use in hot alkali liquid medium. The nano-latex was synthesized by active emulsifier latex polymerization method with monomers of styrene (St), butylacrylate (BA), methylacrylic acid(MAA) in the presence of active emulsifier 3-sulfopropylacrylate(SPAA). The synthesis condition and properties of the latex were investigated. And the anti-corrosive property of the resultant zinc-rich coating was studied. The results show that the nano-latex is self-stabilized and has a narrow particle diameter distribution, the average diameter of the latex particles is 71 nm. Zinc powders can be evenly dispersed in the nano-latex, which indicates that the P(St-BA-MAA-SPAA) nano latex can be used as the binder of zinc-rich coating. The resultant zinc-rich coating is able to resist the invasion of hot alkali solution(the temperature is 95 °C and the pH value is 14) for 480 h and the exposure time in salt spray is 1 200 h. Moreover, the coating shows good thermal conductivity and static electricity properties, its thermal conductivity and electric resistivity are 21–37 W/(m·K) and 6.7×10⁵–3.5×10⁶ Ω·cm, respectively.

Keywords

latex polymerization / active emulsifier / nano latex / anti-corrosive coating