Due to the interference of strong noise, feature extraction faces the challenge of limited information, which is not conducive to motor equipment fault diagnosis. This paper proposes a fault diagnosis method based on the empirical wavelet transform (EWT) and an improved ConvNeXt network. The modal components were extracted from the signals of different sensors using empirical wavelet transform, noise was removed, and then the signals were reconstructed. Secondly, the short-time Fourier transform (STFT) was used to convert the one-dimensional signal after noise reduction and reconstruction into a two-dimensional time-frequency spectrum image that enhanced signal features. Single-channel images generated by a single sensor were fused to form multi-channel images, thereby boosting the feature extraction capability of the ConvNeXt network. Additionally, the Ghost convolution module and the efficient local attention mechanism (ELA) were introduced into the ConvNeXt-T (ConvNeXt-Tiny) network, further enhancing the network’s performance. Experimental validation was conducted on application examples of various fault diagnostic devices, and comparisons were made with existing mainstream deep learning methods such as SE-InceptionV3, CBAM-ResNet, and CNN-LSTM etc. Experimental results confirmed under different noise environments and variable operating conditions, the proposed method achieved better diagnostic accuracy and enhanced generalization performance.
Acknowledgement
This work was supported by the National Natural Science Foundation of China (No.12172157), the Key Project of Natural Science Foundation of Gansu Province (No.25JRRA150), and Lanzhou Science and Technology Plan Project (No.2023-1-16).
Declaration of conflicting interests
The authors have no conflict of interests related to this publication.
| [1] |
KUMAR P, HATI A S. Review on machine learning algorithm based fault detection in induction motors. Archives of Computational Methods in Engineering, 2021, 28(3): 1929-1940.
|
| [2] |
ALSHORMAN O, IRFAN M, ABDELRAHMAN R B, et al. Advancements in condition monitoring and fault diagnosis of rotating machinery: a comprehensive review of image-based intelligent techniques for induction motors. Engineering Applications of Artificial Intelligence, 2024, 130: 107724.
|
| [3] |
LUO P E, YIN Z G, YUAN D S, et al. An intelligent method for early motor bearing fault diagnosis based on Wasserstein distance generative adversarial networks meta learning. IEEE Transactions on Instrumentation and Measurement, 2023, 72: 3517611.
|
| [4] |
LIU P J, GUO Z C, HE L, et al. Fault diagnosis method of AC motor rolling bearing based on heterogeneous data fusion of current and infrared image. Journal of Measurement Science and Instrumentation, 2024, 15(4): 558-570.
|
| [5] |
LIANG P F, WANG W H, YUAN X M, et al. Intelligent fault diagnosis of rolling bearing based on wavelet transform and improved ResNet under noisy labels and environment. Engineering Applications of Artificial Intelligence, 2022, 115: 105269.
|
| [6] |
WANG S Q, FENG Z G. Multi-sensor fusion rolling bearing intelligent fault diagnosis based on VMD and ultra-lightweight GoogLeNet in industrial environments. Digital Signal Processing, 2024, 145: 104306.
|
| [7] |
LÓPEZ C, NARANJO Á, LU S L, et al. Hidden Markov model based stochastic resonance and its application to bearing fault diagnosis. Journal of Sound and Vibration, 2022, 528: 116890.
|
| [8] |
YAN R Q, SHANG Z G, XU H, et al. Wavelet transform for rotary machine fault diagnosis: 10 years revisited. Mechanical Systems and Signal Processing, 2023, 200: 110545.
|
| [9] |
ZHANG H Y, ZHENG Y Q, LU J S. A novel bearing current signal diagnosis method combining variational modal decomposition and improved random forests. The Review of Scientific Instruments, 2024, 95(2): 025111.
|
| [10] |
YANG Y, LIU H, HAN L J, et al. A feature extraction method using VMD and improved envelope spectrum entropy for rolling bearing fault diagnosis. IEEE Sensors Journal, 2023, 23(4): 3848-3858.
|
| [11] |
LIU F Z, WANG H M, LI W, et al. Fault diagnosis of rolling bearing combining improved AWSGMD-CP and ACO-ELM model. Measurement, 2023, 209: 112531.
|
| [12] |
ZHAO K C, XIAO J Q, LI C, et al. Fault diagnosis of rolling bearing using CNN and PCA fractal based feature extraction. Measurement. 2023, 223: 113754.
|
| [13] |
WANG X D, LIU Z L, DAI M H, et al. Time-shift denoising combined with DWT-enhanced condition domain adaptation for motor bearing fault diagnosis via current signals. IEEE Sensors Journal, 2024, 24(21): 35019-35035.
|
| [14] |
WANG J, SHAO H D, HE J, et al. A novel interpretable fault diagnosis method using multi-image feature extraction and attention fusion. Pattern Recognition Letters, 2025, 189: 38-47.
|
| [15] |
BAI R X, MENG Z, XU Q S, et al. Fractional Fourier and time domain recurrence plot fusion combining convolutional neural network for bearing fault diagnosis under variable working conditions. Reliability Engineering & System Safety, 2023, 232: 109076.
|
| [16] |
ZHAO X F, WANG L B, YANG M S, et al. A novel small-sample fault diagnosis method for rolling bearings via continuous wavelet transform and Siamese neural network. IEEE Sensors Journal, 2024, 24(15): 24988-24996.
|
| [17] |
DAI X, YI K, WANG F L, et al. Bearing fault diagnosis based on POA-VMD with GADF-Swin Transformer transfer learning network. Measurement, 2024, 238: 115328.
|
| [18] |
GUO B S, QIAO Z H, ZHANG N, et al. Attention-based ConvNeXt with a parallel multiscale dilated convolution residual module for fault diagnosis of rotating machinery. Expert Systems with Applications, 2024, 249: 123764.
|
| [19] |
WANG K J, WANG W Q, ZHAO Y B, et al. Multisensor fault diagnosis via Markov chain and Evidence theory. Engineering Applications of Artificial Intelligence, 2023, 126: 106851.
|
| [20] |
LIN B, ZHU G H, ZHANG Q H, et al. A novel framework for bearing fault diagnosis across working conditions based on time-frequency fusion and multi-sensor data fusion. Measurement Science and Technology, 2024, 35(12): 126205.
|
| [21] |
WENG C Y, LU B C, GU Q, et al. A novel multisensor fusion transformer and its application into rotating machinery fault diagnosis. IEEE Transactions on Instrumentation and Measurement, 2023, 72: 3507512.
|
| [22] |
LI X M, WANG Y X, YAO J C, et al. Multi-sensor fusion fault diagnosis method of wind turbine bearing based on adaptive convergent viewable neural networks. Reliability Engineering & System Safety, 2024, 245: 109980.
|
| [23] |
GUO H Y, YU W, ZHANG X G, et al. Intelligent mechanical fault diagnosis using multiscale residual network and multisensor fusion. Measurement Science and Technology, 2024, 35(11): 116007.
|
| [24] |
XIAO X Q, LI C S, HE H X, et al. Rotating machinery fault diagnosis method based on multi-level fusion framework of multi-sensor information. Information Fusion, 2025, 113: 102621.
|
| [25] |
HE Y L, LIU Z H, ZHANG W, et al. Eccentricity fault diagnosis of permanent magnet synchronous generators based on 2D recursive fusion graph and CBAM-ConvNeXt-FPN. Measurement Science and Technology, 2025, 36(5): 056110.
|
| [26] |
GILLES J. Empirical wavelet transform. IEEE Transactions on Signal Processing, 2013, 61(16): 3999-4010.
|
| [27] |
TANG T, QIU C H, YANG T Y, et al. A novel lightweight relation network for cross-domain few-shot fault diagnosis. Measurement, 2023, 213: 112697.
|
| [28] |
XU W, WAN Y. ELA: efficient local attention for deep convolutional neural networks. 2024: arXiv: 2403.01123.
|
| [29] |
SMITH W A, RANDALL R B. Rolling element bearing diagnostics using the Case Western Reserve University data: a benchmark study. Mechanical Systems and Signal Processing, 2015, 64: 100-131.
|
| [30] |
SUN Z L, MACHLEV R, WANG Q C, et al. A public data-set for synchronous motor electrical faults diagnosis with CNN and LSTM reference classifiers. Energy and AI, 2023, 14: 100274.
|
| [31] |
ERTARGIN M, YILDIRIM O, ORHAN A. Mechanical and electrical faults detection in induction motor across multiple sensors with CNN-LSTM deep learning model. Electrical Engineering, 2024, 106(6): 6941-6951.
|
| [32] |
CHANG M, YAO D C, YANG J W. Intelligent fault diagnosis of rolling bearings using efficient and lightweight ResNet networks based on an attention mechanism (September 2022). IEEE Sensors Journal, 2023, 23(9): 9136-9145.
|
| [33] |
XU L F, TEOH S S, IBRAHIM H. A deep learning approach for electric motor fault diagnosis based on modified InceptionV3. Scientific Reports, 2024, 14: 12344.
|