Notable hydrogen storage properties in nanocrystalline Al–Cr–Cu–Fe–Ni high entropy alloy

Yogesh Kumar Yadav , Mohammad Abu Shaz , Thakur Prasad Yadav

International Journal of Minerals, Metallurgy, and Materials ›› 2025, Vol. 32 ›› Issue (11) : 2723 -2732.

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International Journal of Minerals, Metallurgy, and Materials ›› 2025, Vol. 32 ›› Issue (11) :2723 -2732. DOI: 10.1007/s12613-025-3266-8
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Notable hydrogen storage properties in nanocrystalline Al–Cr–Cu–Fe–Ni high entropy alloy

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Abstract

The hydrogen storage mechanism of a single-phase nanocrystalline mechanically alloyed Al–Cr–Cu–Fe–Ni high-entropy alloy (HEA) was investigated in this study. The alloys were synthesized from the elemental powders using high-energy attritor ball mill with hexane as the process control agent. The material obtained after 40 h of milling was nanocrystalline and exhibited body-centered cubic (BCC) phase with a lattice parameter of 0.289 nm. The nanocrystalline Al–Cr–Cu–Fe–Ni HEA demonstrated remarkable hydrogen storage capacity at 300°C and 50 atm hydrogen pressure, absorbing 2.1wt% of hydrogen within 3 min and desorbing approximately 1.6wt% of hydrogen in 6 min. These rapid absorption and desorption processes highlighted the efficiency of the alloy for hydrogen uptake and release. Additionally, the alloy exhibited good cyclic stability, with a loss of only 0.2wt% of its hydrogen capacity across 25 cycles. The exceptional cycle stability and rapid kinetics of hydrogen storage and release make the nanocrystalline Al–Cr–Cu–Fe–Ni HEA a viable choice for hydrogen storage applications.

Keywords

hydrogen storage / high entropy alloys / high-energy attritor ball mill / cyclic stability

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Yogesh Kumar Yadav, Mohammad Abu Shaz, Thakur Prasad Yadav. Notable hydrogen storage properties in nanocrystalline Al–Cr–Cu–Fe–Ni high entropy alloy. International Journal of Minerals, Metallurgy, and Materials, 2025, 32(11): 2723-2732 DOI:10.1007/s12613-025-3266-8

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