Technical feasibility of bauxite-enhanced vitrification for utilizing AOD slag as a supplementary cementitious material

Shaowen Wu , Yanling Zhang , Shuai Zhang , Wei Ren , Zhi Sun

International Journal of Minerals, Metallurgy, and Materials ›› 2026, Vol. 33 ›› Issue (6) : 1951 -1965.

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International Journal of Minerals, Metallurgy, and Materials ›› 2026, Vol. 33 ›› Issue (6) :1951 -1965. DOI: 10.1007/s12613-025-3209-4
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Technical feasibility of bauxite-enhanced vitrification for utilizing AOD slag as a supplementary cementitious material
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Abstract

The utilization of bauxite-vitrified argon–oxygen decarburization (AOD) slag as a supplementary cementitious material is explored as an alternative approach for recycling unmanageable AOD slag and reducing the CO2 emission levels. The results demonstrate that AOD slag can be effectively vitrified by incorporating 15wt% bauxite as the alumina source, facilitating the formation of a stable glass phase. The resulting vitrified product exhibits excellent properties, such as initial and final setting times of 337 and 437 min, respectively, good soundness (<0.05 mm), and a compressive strength of 88.7 MPa. In particular, the robust cementitious matrix effectively encapsulates and immobilizes the Cr ions, thus reducing the total chromium leaching concentration to 0.09 mg/L, which is significantly below the regulatory limit (0.15 mg/L) specified by the HJ/T 301–2007 industrial standard. The leached Cr3+ ions can be easily oxidized in a liquid environment with a pH > 11 at a positive oxidation–reduction potential. The carbonation reaction inhibits the conversion from trivalent chromium to hexavalent chromium, thereby lowering its concentration. These findings suggest that vitrifying AOD slag using Al2O3-rich solid waste as a supplementary cementitious material is a promising and environmentally sustainable method.

Keywords

vitrified AOD slag / supplementary cementitious materials / high-performance concrete / chromium immobilization / chromium leaching

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Shaowen Wu, Yanling Zhang, Shuai Zhang, Wei Ren, Zhi Sun. Technical feasibility of bauxite-enhanced vitrification for utilizing AOD slag as a supplementary cementitious material. International Journal of Minerals, Metallurgy, and Materials, 2026, 33 (6) : 1951-1965 DOI:10.1007/s12613-025-3209-4

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