Metallurgical behavior and microcrystalline structure transformation mechanism of coke in hydrogen-rich co-gasification process

Fukang Zhao , Zhengqi Guo , Jian Pan , Deqing Zhu , Siwei Li , Congcong Yang , Jin Wang

International Journal of Minerals, Metallurgy, and Materials ›› 2026, Vol. 33 ›› Issue (4) : 1141 -1153.

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International Journal of Minerals, Metallurgy, and Materials ›› 2026, Vol. 33 ›› Issue (4) :1141 -1153. DOI: 10.1007/s12613-025-3204-9
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Metallurgical behavior and microcrystalline structure transformation mechanism of coke in hydrogen-rich co-gasification process
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Abstract

This study aims to investigate the metallurgical behavior and the transformation mechanism of microcrystalline structure of coke in a hydrogen-rich smelting process. The co-gasification reaction of coke in the reaction gas (CO2 + H2O) was studied under different H2O contents, ranging from 0 to 20vol%. The thermal properties of coke after the gasification reaction were examined using the coke reactivity index (CRI) and coke strength after reaction (CSR) at 1100°C. The microcrystalline structure was analyzed by Raman spectroscopy, and the pore structure was studied by scanning electron microscopy, Brunauer–Emmett–Teller method, and X-ray computed tomography. The results indicated that the CRI increased with increasing H2O content in the gas, while the CSR decreased. Pore erosion occurred in both the internal and surface parts of the coke gasified with pure CO2. Furthermore, as the H2O content increased to 20vol%, the pores at the surface of the coke were significantly eroded. The enlarged pores, thinning pore walls, and generation of pore channels eroded a large number of small pores inside the coke, which results in elevated levels of porosity within the coke. This indicates that the carbon dissolution of H2O was more pronounced than that of CO2, ultimately leading to a significant decrease in the strength of the reduced coke. Raman spectra demonstrated that the overall graphitization of the reduced coke increased with H2O content due to the fact that H2O primarily erodes the irregular carbon structure, resulting in a relatively higher percentage of its internal regular structure.

Keywords

hydrogen-rich smelting / thermal properties / carbon dissolution loss / microcrystalline structure / pore structure

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Fukang Zhao, Zhengqi Guo, Jian Pan, Deqing Zhu, Siwei Li, Congcong Yang, Jin Wang. Metallurgical behavior and microcrystalline structure transformation mechanism of coke in hydrogen-rich co-gasification process. International Journal of Minerals, Metallurgy, and Materials, 2026, 33(4): 1141-1153 DOI:10.1007/s12613-025-3204-9

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