Strain-enhanced liquid-metal-coated carbonyl-iron-powder-embedded polydimethylsiloxane composites for effective electromagnetic wave absorption
Haeji Kim , Philippe Tassin , Zungsun Choi , Byungil Hwang
International Journal of Minerals, Metallurgy, and Materials ›› 2025, Vol. 32 ›› Issue (7) : 1730 -1738.
Strain-enhanced liquid-metal-coated carbonyl-iron-powder-embedded polydimethylsiloxane composites for effective electromagnetic wave absorption
The advancement of wireless technologies has increased the global demand for ubiquitous connectivity. However, this surge has increased electromagnetic pollution. This study introduces a composite comprising a polymer matrix (polydimethylsiloxane, PDMS) and a magnetic filler (carbonyl iron powder, CIP) to effectively absorb electromagnetic waves (EMW) and suppress electromagnetic noise, while exhibiting good mechanical properties. Eutectic gallium–indium (EGaIn) liquid metal (LM) was introduced to improve the insulating properties of magnetic fillers. A core–shell structure was obtained by coating the CIP particles with EGaIn, thereby combining magnetic and dielectric materials to enhance EMW absorption. The fluid characteristics of the LM improved the mechanical properties, whereas its electrical conductivity enhanced interfacial polarization loss, thereby augmenting the dielectric loss value of the composites. Moreover, the application of mechanical strain enhanced the EMW absorption of the LM/CIP/PDMS composites due to the formation of a conductive LM network.
electromagnetic wave absorption / strain enhancement / liquid metal / carbonyl iron powder particle / core–shell structure / dielectric loss
| [1] |
|
| [2] |
|
| [3] |
|
| [4] |
L. Wang, M.Q. Huang, X. Qian, et al., Confined magnetic–dielectric balance boosted electromagnetic wave absorption, Small, 17(2021), No. 30, art. No. 2100970. |
| [5] |
H. Kim, G. Kim, J.H. Kang, M.J. Oh, N. Qaiser, and B. Hwang, Intrinsically conductive and highly stretchable liquid metal/carbon nanotube/elastomer composites for strain sensing and electromagnetic wave absorption, Adv. Compos. Hybrid Mater., 8(2025), art. No. 14. |
| [6] |
|
| [7] |
|
| [8] |
|
| [9] |
|
| [10] |
Y. Zhao, L.L. Hao, X.D. Zhang, et al., A novel strategy in electromagnetic wave absorbing and shielding materials design: Multi-responsive field effect, Small Sci., 2(2022), No. 2, art. No. 2100077. |
| [11] |
S.H. Ryu, Y.K. Han, S.J. Kwon, et al., Absorption-dominant, low reflection EMI shielding materials with integrated metal mesh/TPU/CIP composite, Chem. Eng. J., 428(2022), art. No. 131167. |
| [12] |
|
| [13] |
|
| [14] |
H.F. Pang, Y.P. Duan, L.X. Huang, et al., Research advances in composition, structure and mechanisms of microwave absorbing materials, Composite, Part B, 224(2021), art. No. 109173. |
| [15] |
J.Y. Cheng, H.B. Zhang, M.Q. Ning, et al., Emerging materials and designs for low- and multi-band electromagnetic wave absorbers: The search for dielectric and magnetic synergy?, Adv. Funct. Mater., 32(2022), No. 23, art. No. 2200123. |
| [16] |
|
| [17] |
|
| [18] |
|
| [19] |
C. Choi, R. Thompson, and B. Hwang, A review of the fabrication of enhanced-performance magnetorheological fluids using carbonyl iron powder, J. Mol. Liq., 408(2024), art. No. 125308. |
| [20] |
W.Y. Gu, J. Shi, T.W. Pang, et al., Mechanical and electromagnetic wave absorption performance of carbonyl iron powder-modified nonwoven materials, Materials, 16(2023), No. 23, art. No. 7403. |
| [21] |
K.S. Sista, S. Dwarapudi, D. Kumar, G.R. Sinha, and A.P. Moon, Carbonyl iron powders as absorption material for microwave interference shielding: A review, J. Alloy. Compd., 853(2021), art. No. 157251. |
| [22] |
|
| [23] |
|
| [24] |
C.Q. Ge, L.Y. Wang, G. Liu, L. Wang, K.J. Xu, and W.C. Wang, MOFs-derived flaky carbonyl iron/Co@C core–shell composites for thin thickness and broadband microwave absorption materials, J. Alloy. Compd., 886(2021), art. No. 161097. |
| [25] |
Y. Seo, S. Ko, H. Ha, et al., Stretchable carbonyl iron powder/polydimethylsiloxane composites for noise suppression in gigahertz bandwidth, Compos. Sci. Technol., 218(2022), art. No. 109150. |
| [26] |
C.J. Li, X. Wang, X.H. Liu, J.Y. Zhang, S. Bi, and Z.L. Hou, Broadband and strong microwave absorption combining excellent EMI shielding of VGCF/carbonyl iron composites derived from synergistic magnetic and dielectric losses, Carbon, 214(2023), art. No. 118383. |
| [27] |
Y.L. Lin, J. Genzer, and M.D. Dickey, Attributes, fabrication, and applications of gallium-based liquid metal particles, Adv. Sci., 7(2020), No. 12, art. No. 2000192. |
| [28] |
X.R. Wu, H. Fang, X. Ma, and S. Yan, Gallium-based liquid metals: Optical properties, applications, and challenges, Adv. Opt. Mater., 11(2023), No. 22, art. No. 2301180. |
| [29] |
|
| [30] |
|
| [31] |
|
| [32] |
J. Ma, F. Krisnadi, M.H. Vong, M. Kong, O.M. Awartani, and M.D. Dickey, Shaping a soft future: Patterning liquid metals, Adv. Mater., 35(2023), No. 19, art. No. 2205196. |
| [33] |
|
| [34] |
H. Yoon, C. Choi, S. Hong, et al., Acid-treatment-assisted liquid metal-based zinc metal anode for stable aqueous zinc-ion batteries, Int. J. Energy Res., 2025(2025), No. 1, art. No. 1405163. |
| [35] |
|
| [36] |
|
| [37] |
D.H. Yu, Y. Liao, Y.C. Song, et al., A super-stretchable liquid metal foamed elastomer for tunable control of electromagnetic waves and thermal transport, Adv. Sci., 7(2020), No. 12, art. No. 2000177. |
| [38] |
F. Pan, L. Cai, Y.Y. Shi, et al., Phase engineering reinforced multiple loss network in apple tree-like liquid metal/Ni–Ni3P/N-doped carbon fiber composites for high-performance microwave absorption, Chem. Eng. J., 435(2022), art. No. 135009. |
| [39] |
R.Q. Zhu, Z.Y. Li, G. Deng, et al., Anisotropic magnetic liquid metal film for wearable wireless electromagnetic sensing and smart electromagnetic interference shielding, Nano Energy, 92(2022), art. No. 106700. |
| [40] |
|
| [41] |
M. Qin, L.M. Zhang, and H.J. Wu, Dielectric loss mechanism in electromagnetic wave absorbing materials, Adv. Sci., 9(2022), No. 10, art. No. 2105553. |
| [42] |
M.D. Dickey, Stretchable and soft electronics using liquid metals, Adv. Mater., 29(2017), No. 27, art. No. 1606425. |
| [43] |
M.L. Ou, H.Q. Liu, X.C. Chen, S. Chu, and G. Chu, Tunable electromagnetic wave-absorbing capability achieved in liquid-metal-based nanocomposite, Appl. Phys. Express, 12(2019), No. 4, art. No. 045005. |
| [44] |
P.S. Banerjee, D.K. Rana, and S.S. Banerjee, Influence of microstructural alterations of liquid metal and its interfacial interactions with rubber on multifunctional properties of soft composite materials, Adv. Colloid Interface Sci., 308(2022), art. No. 102752. |
| [45] |
|
| [46] |
T. Kim, D.M. Kim, B.J. Lee, and J. Lee, Soft and deformable sensors based on liquid metals, Sensors, 19(2019), No. 19, art. No. 4250. |
| [47] |
Y.H. Zhou, X. He, W. Li, et al., Separating paint mist from paint spraying waste gas: Mechanism, model and application, Environ. Eng. Res., 26(2021), No. 5, art. No. 200464. |
| [48] |
|
| [49] |
|
| [50] |
|
| [51] |
|
| [52] |
J.X. Xiao, B.B. Zhan, M.K. He, et al., Interfacial polarization loss improvement induced by the hollow engineering of necklace-like PAN/carbon nanofibers for boosted microwave absorption, Adv. Funct. Mater, 35(2025), No. 18, art. No. 2316722. |
University of Science and Technology Beijing
/
| 〈 |
|
〉 |