Carbon sequestration potential and mechanisms of shotcrete for tunnel support in underground metal mines through cement hydration

Qiusong Chen , Chao Zhang , Daolin Wang , Yikai Liu , Chongchong Qi

International Journal of Minerals, Metallurgy, and Materials ›› 2025, Vol. 32 ›› Issue (7) : 1496 -1506.

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International Journal of Minerals, Metallurgy, and Materials ›› 2025, Vol. 32 ›› Issue (7) : 1496 -1506. DOI: 10.1007/s12613-024-3036-z
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Carbon sequestration potential and mechanisms of shotcrete for tunnel support in underground metal mines through cement hydration

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Abstract

Growing concerns about greenhouse gas emissions from underground mining have intensified the need for carbon reduction strategies at every stage. Shotcrete used in tunnel support presents a promising opportunity for carbon emission reduction. This study investigates the carbon absorption capacity, mechanical strength, and underlying mechanisms of shotcrete when exposed to varying CO2 concentrations during the mine support process. Findings reveal that higher CO2 concentrations during the initial stages of carbonation curing enhance early strength but may impede long-term strength development. Shotcrete samples exposed to 2vol% CO2 for 14 d exhibited a carbonation degree approximately three times higher than those exposed to 0.03vol% CO2. A carbonation layer formed in the shotcrete, sequestering CO2 as solid carbonates. In practical terms, shotcrete in an underground return-air tunnel absorbed 1.1 kg·m2 of CO2 over 14 d, equivalent to treating 33 m3 of contaminated air. Thus, using shotcrete for CO2 curing in return-air tunnels can significantly reduce carbon emissions, contributing to greener and more sustainable mining practices.

Keywords

green mine / shotcrete support / carbon sequestration / carbon absorption / cement hydration

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Qiusong Chen, Chao Zhang, Daolin Wang, Yikai Liu, Chongchong Qi. Carbon sequestration potential and mechanisms of shotcrete for tunnel support in underground metal mines through cement hydration. International Journal of Minerals, Metallurgy, and Materials, 2025, 32(7): 1496-1506 DOI:10.1007/s12613-024-3036-z

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