Gasification of iron coke and cogasification behavior of iron coke and coke under simulated hydrogen-rich blast furnace condition

Kai Zhu , Zhuming Chen , Shuixin Ye , Shuhua Geng , Yuwen Zhang , Xionggang Lu

International Journal of Minerals, Metallurgy, and Materials ›› 2022, Vol. 29 ›› Issue (10) : 1839 -1850.

PDF
International Journal of Minerals, Metallurgy, and Materials ›› 2022, Vol. 29 ›› Issue (10) : 1839 -1850. DOI: 10.1007/s12613-022-2429-0
Article

Gasification of iron coke and cogasification behavior of iron coke and coke under simulated hydrogen-rich blast furnace condition

Author information +
History +
PDF

Abstract

To explore the iron coke application in hydrogen-rich blast furnace, which is an effective method to achieve the purpose of low carbon emissions, the initial gasification temperature of iron coke in CO2 and H2O atmosphere and its cogasification reaction mechanism with coke were systematically studied. Iron coke was prepared under laboratory conditions, with a 0–7wt% iron ore powder addition. The properties of iron cokes were tested by coke reactivity index (CRI) and coke strength after reaction (CSR), and their phases and morphology were evolution discussed by scanning electron microscopy and X-ray diffraction analysis. The results indicated that the initial gasification temperature of iron coke decreased with the increase in the iron ore powder content under the CO2 and H2O(g) atmosphere. In the 40vol% H2O + 60vol% CO2 atmosphere, CRI of iron coke with the addition of 3wt% iron ore powder reached 58.7%, and its CSR reached 56.5%. Because of the catalytic action of iron, the reaction capacity of iron coke was greater than that of coke. As iron coke was preferentially gasified, the CRI and CSR of coke were reduced and increased, respectively, when iron coke and coke were cogasified. The results showed that the skeleton function of the coke can be protected by iron coke.

Keywords

iron coke / hydrogen-rich blast furnace / coke gasification / coke reactivity index / coke strength after reaction

Cite this article

Download citation ▾
Kai Zhu, Zhuming Chen, Shuixin Ye, Shuhua Geng, Yuwen Zhang, Xionggang Lu. Gasification of iron coke and cogasification behavior of iron coke and coke under simulated hydrogen-rich blast furnace condition. International Journal of Minerals, Metallurgy, and Materials, 2022, 29(10): 1839-1850 DOI:10.1007/s12613-022-2429-0

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

Yilmaz C, Wendelstorf J, Turek T. Modeling and simulation of hydrogen injection into a blast furnace to reduce carbon dioxide emissions. J. Clean. Prod., 2017, 154, 488.

[2]

Nishi T, Haraguchi H, Okuhara T. Deterioration of coke strength by CO2 gasification at high temperature. Tetsu-to-Hagane, 1987, 73(15): 1869.

[3]

Hilding T, Gupta S, Sahajwalla V, Björkman B, Wikström JO. Degradation behaviour of a high CSR coke in an experimental blast furnace: Effect of carbon structure and alkali reactions. ISIJ Int., 2005, 45(7): 1041.

[4]

Kashihara Y, Sawa Y, Sato M. Effect of hydrogen addition on reduction behavior of ore layer mixed with coke. ISIJ Int., 2012, 52(11): 1979.

[5]

Shi SZ, Lu S, Bi XG, Li P, Mao YG, Zheng Q. Decreasing of reaction beginning temperature of iron coke and its mechanism. Iron Steel, 2015, 50(7): 15

[6]

Shi SZ, Luo YH, Bi XG, Li P, Mao YG, Zheng Q, Wang GE, Liu W. Factors influencing initial reaction temperature of ferro-coke. J. Wuhan Univ. Sci. Technol., 2016, 39(2): 98

[7]

Taichi M, Eiki K. Utilization of ores with high combined water content for ore-carbon composite and iron coke. ISIJ Int., 2011, 51(8): 1220.

[8]

Xu RS, Zheng H, Wang W, Schenk J, Xue ZL. Influence of iron minerals on the volume, strength, and CO2 gasification of ferro-coke. Energy Fuels, 2018, 32(12): 12118.

[9]

Xu RS, Deng SL, Zheng H, Wang W, Song MM, Xu W, Wang FF. Influence of initial iron ore particle size on CO2 gasification behavior and strength of ferro-coke. J. Iron Steel Res. Int., 2020, 27(8): 875.

[10]

Ren HW, Chu MS, QQ, Liu ZG, Zhang MX. Mechanism and influence on iron-coke property by iron ore powder. Iron Steel, 2018, 53(8): 21

[11]

Higuchi K, Nomura SJ, Kunitomo K, Yokoyama H, Naito M. Enhancement of low-temperature gasification and reduction by using iron coke in laboratory scale tests. ISIJ Int., 2011, 51(8): 1308.

[12]

Zhang HX, Bi XG, Shi SZ, Wu Q, Sun CQ, Ma YR, Cheng XM, Li P. Influence of iron ore addition into coal blend for coke-making on coke properties. J. Wuhan Univ. Sci. Technol., 2014, 37(2): 91

[13]

Wang H T. Study on Preparation Process and Metallurgy Properties of New Ironmaking Material—Iron Coke Hot Briquette, 2015, Shenyang, Northeastern University, 33 [Dissertation]

[14]

Bao JW, Chu MS, Liu ZG, Han D, Cao LG, Guo J. Research progress on preparation and application of iron coke in blast furnace. Iron Steel, 2020, 55(8): 38

[15]

Li P. Fundamental Research on Properties of Highly Reactive Ferro-coke and its Application in Blast Furnace, 2016, Wuhan, Wuhan University of Science and Technology, 44 [Dissertation]

[16]

Wang HT, Chu MS, Zhao WW, Wang R, Liu ZG, Tang J. Fundamental research on iron coke hot briquette — A new type burden used in blast furnace. Ironmaking Steelmaking, 2016, 43(8): 571.

[17]

H.T. Wang, M.S. Chu, W. Zhao, Z.G. Liu, and Y. Ge, Investigation on gasification reaction behavior and kinetics of iron coke hot briquette under isothermal conditions [in], The 9th Annual Youth Academic Meeting of China Metal Society, Ma’anshan, 2018, p. 469.

[18]

Wang HT, Chu MS, Ying ZW, Zhao W, Liu ZG, Tang J. Current status on ferro coke technology development. Sintering Pelletizing, 2017, 42(4): 44

[19]

Li P, Bi XG, Shi SZ, Zhang HX, Zhou JD. Research and analysis on gasification reaction behavior of iron coke in laboratory. J. Iron Steel Res., 2015, 27(12): 10

[20]

Zhang HX. The Research of Reaction Mechanism of Ferro-coke Gasification, 2015, Wuhan, Wuhan University of Science and Technology, 61 [Dissertation]

[21]

Nomura S, Higuchi K, Kunitomo K, Naito M. Reaction behavior of formed iron coke and its effect on decreasing thermal reserve zone temperature in blast furnace. ISIJ Int., 2010, 50(10): 1388.

[22]

Meng FC, Zou ZS. Influence of thermal reserve zone temperature in blast furnace on gas utilization rate. J. Northeasten Univ. Nat. Sc., 2018, 39(7): 985

[23]

Xu RS, Dai BW, Wang W, Schenk J, Bhattacharyya A, Xue ZL. Gasification reactivity and structure evolution of metallurgical coke under H2O/CO2 atmosphere. Energy Fuels, 2018, 32(2): 1188.

[24]

Yu SC. Research on Gasification of Coke with H2O under Alkali Condition, 2017, Ma’anshan, Anhui University of Technology, 48 [Dissertation]

[25]

Lan CC, Lyu Q, Liu XJ, Jiang MF, Qie YN, Zhang SH. Thermodynamic and kinetic behaviors of coke gasification in N2—CO—CO2—H2—H2O. Int. J. Hydrogen Energy, 2018, 43(42): 19405.

[26]

Sun MM, Zhang JL, Li KJ, Guo K, Wang ZM, Jiang CH. Gasification kinetics of bulk coke in the CO2/CO/H2/H2O/N2 system simulating the atmosphere in the industrial blast furnace. Int. J. Miner. Metall. Mater., 2019, 26(10): 1247.

[27]

Kong DW, Yan BZ, Chen YX. Effect of starting temperature of coke solution loss reaction on carbon consumption of blast furnace. Energy Metall. Ind., 2014, 33(4): 16

[28]

Lan CC, Liu XJ, Qie YN, Lyu Q, Jiang MF, Zhang SH. Effect of potassium carbonate on the kinetic behaviors of coke gasification in a hydrogen-rich blast furnace. Fuel Process. Technol., 2019, 193, 180.

[29]

Y. Wan, Q.Q. Zhao, Y.C. Wu, D.D. Fan, J. Li, L.Q. Zhang, and W.S. Wang, A Method for Steam Generation of Device for Measuring Coke Reactivity, Chinese Patent, Appl. 108131654, 2017.

[30]

Yang JH, Du HG, Qian ZF, Cui P. Reactivity of particulate coke. J. Northeastern Univ. Nat. Sci., 1999, 20(3): 286

[31]

Liu JG. Influence of Iron Ore Powder Content on the Starting Temperature of Gasification Reaction of the Carbon Iron Composite, 2014, Taiyuan, Taiyuan University of Technology, 49 [Dissertation]

[32]

Zheng Q. The Development of High Reactive Ferro-coke and the Study of Reaction Mechanism, 2017, Wuhan, Wuhan University of Science and Technology, 50 [Dissertation]

[33]

Massman WJ. A review of the molecular diffusivities of H2O, CO2, CH4, CO, O3, SO2, NH3, N2O, NO, and NO2 in air O2 and N2 near STP. Atmos. Environ., 1998, 32(6): 1111.

[34]

Shin SM, Jung SM. Gasification effect of metallurgical coke with CO2 and H2O on the porosity and macrostrength in the temperature range of 1100 to 1500°C. Energy Fuels, 2015, 29(10): 6849.

[35]

Qiu SX. The Basic Theory on the Preparation of Iron Coke and Characterization of Its Structure and Property, 2019, Chongqing, Chongqing University, 59 [Dissertation]

AI Summary AI Mindmap
PDF

160

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/