Rheological behavior of paste in metal mines

Aixiang Wu , Zhuen Ruan , Jiandong Wang

International Journal of Minerals, Metallurgy, and Materials ›› 2022, Vol. 29 ›› Issue (4) : 717 -726.

PDF
International Journal of Minerals, Metallurgy, and Materials ›› 2022, Vol. 29 ›› Issue (4) : 717 -726. DOI: 10.1007/s12613-022-2423-6
Invited Review

Rheological behavior of paste in metal mines

Author information +
History +
PDF

Abstract

Cemented paste backfill (CPB) has been one of the best practical approaches for tailings management and underground goaf treatment. Paste rheology is a science to study the flow and deformation behaviors of paste or filling body under the effects of stress, strain, temperature, and time during the CPB process. The goal of studying paste rheology is to solve the engineering problems existing in four key processes; that is, paste rheology should meet the engineering demands of thickening, mixing, transportation, and backfilling. However, paste rheology is extremely complicated due to its high concentration, materials complexity, and engineering characteristics of non-stratification, non-segregation, and non-bleeding. The rheological behavior of full tailings in deep thickening, rheological behavior of paste in mixing and pipeline transportation, and rheological behavior of filling body are introduced and discussed: (1) gel point, compressive yield stress, and the hindered settling function are adopted to characterize the rheological properties of full tailings in deep thickening. Combination of Coe-Clevenger theory and Buscall-White theory can also analyze the thickening performance in the whole area of deep cone thickener; (2) yield stress and viscosity are consistent with the evolution trend of the relative structure coefficient of paste in mixing; (3) coupling effect of wall slip and time-temperature dependency has a significant influence on the rheological properties and pipeline transportation; (4) damage variable is introduced to the Burgers model to describe the creep damage of the filling body. However, in-depth and systematic studies were still needed to establish a complete theoretical system of paste rheology in metal mines.

Keywords

paste rheology / cemented paste backfill / thickening / mixing / pipeline transportation

Cite this article

Download citation ▾
Aixiang Wu, Zhuen Ruan, Jiandong Wang. Rheological behavior of paste in metal mines. International Journal of Minerals, Metallurgy, and Materials, 2022, 29(4): 717-726 DOI:10.1007/s12613-022-2423-6

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

Wang C, Harbottle D, Liu QX, Xu ZH. Current state of fine mineral tailings treatment: A critical review on theory and practice. Miner. Eng., 2014, 58, 113.

[2]

Santamarina JC, Torres-Cruz LA, Bachus RC. Why coal ash and tailings dam disasters occur. Science, 2019, 364(6440): 526.

[3]

L.H. Silva Rotta, E. Alcantara, E. Park, R.G. Negri, Y.N. Lin, N. Bernardo, T.S.G. Mendes, and C.R. Souza Filho, The 2019 Brumadinho tailings dam collapse: Possible cause and impacts of the worst human and environmental disaster in Brazil, Int. J. Appl. Earth Obs., 90(2020), art. No. 102119.

[4]

Kiventerä J, Perumal P, Yliniemi J, Illikainen M. Mine tailings as a raw material in alkali activation: A review. Int. J. Miner. Metall. Mater., 2020, 27(8): 1009.

[5]

C.C. Qi and A. Fourie, Cemented paste backfill for mineral tailings management: Review and future perspectives, Miner. Eng., 144(2019), art. No. 106025.

[6]

S.H. Yin, Y.J. Shao, A.X. Wu, H.J. Wang, X.H. Liu, and Y. Wang, A systematic review of paste technology in metal mines for cleaner production in China, J. Clean. Prod., 247(2020), art. No. 119590.

[7]

Wu AX, Yang Y, Cheng HY, Chen SM, Han Y. Status and prospects of paste technology in China. Chin. J. Eng., 2018, 40(5): 517

[8]

Tan YY, Davide E, Zhou YC, Song WD, Meng X. Long-term mechanical behavior and characteristics of cemented tailings backfill through impact loading. Int. J. Miner. Metall. Mater., 2020, 27(2): 140.

[9]

H.Y. Cheng, S.C. Wu, H. Li, and X.Q. Zhang, Influence of time and temperature on rheology and flow performance of cemented paste backfill, Constr. Build. Mater., 231(2020), art. No. 117117.

[10]

A.X. Wu, Z.E. Ruan, R. Bürger, S.H. Yin, J.D. Wang, and Y. Wang, Optimization of flocculation and settling parameters of tailings slurry by response surface methodology, Miner. Eng., 156(2020), art. No. 106488.

[11]

Wu AX, Wang HJ. Theory and Technology of Cemented Paste Backfill in Metal Mines, 2015, Beijing, Science Press

[12]

Wu AX. Rheology of Paste in Metal Mines, 2019, Beijing, Metallurgical Industry Press

[13]

General Administration of Quality Supervision, People’s Republic of China, GB/T39489-2020. Technical Specification for the Total Tailings Paste Backfill, 2020, Beijing, Standards Press of China

[14]

Schoenbrunn F, Bach M. The development of paste thickening and its application to the minerals industry; An industry review. BHM Berg Und Hüttenmännische Monatshefte, 2015, 160(6): 257.

[15]

Jiao HZ, Wu AX, Wang HJ, Zhong SP, Ruan RM, Yin SH. The solids concentration distribution in the deep cone thickener: A pilot scale test. Korean J. Chem. Eng., 2013, 30(2): 262.

[16]

Serbon JC, Mac-Namara L, Schoenbrunn F. Application of the FLSmidth deep cone technology to the fertilizer plants in OCP. Procedia Eng., 2016, 138, 314.

[17]

Z.E. Ruan, Y. Wang, A.X. Wu, S.H. Yin, and F. Jin, A theoretical model for the rake blockage mitigation in deep cone thickener: A case study of lead-zinc mine in China, Math. Probl. Eng., 2019(2019), art. No. 2130617.

[18]

Ruan ZE, Wu AX, Bürger R, Betancourt F, Wang YM, Wang Y, Jiao HZ, Wang SK. Effect of interparticle interactions on the yield stress of thickened flocculated copper mineral tailings slurry. Powder Technol., 2021, 392, 278.

[19]

Wang Y, Wu AX, Ruan ZE, Wang ZH, Wei ZS, Yang GF, Wang YM. Reconstructed rheometer for direct monitoring of dewatering performance and torque in tailings thickening process. Int. J. Miner. Metall. Mater., 2020, 27(11): 1430.

[20]

Li H, Wu AX, Wang HJ, Chen H, Yang LH. Changes in underflow solid fraction and yield stress in paste thickeners by circulation. Int. J. Miner. Metall. Mater., 2021, 28(3): 349.

[21]

H.J. Wang, L.H. Yang, H. Li, X. Zhou, and X.T. Wang, Using coupled rheometer-FBRM to study rheological properties and microstructure of cemented paste backfill, Adv. Mater. Sci. Eng., 2019(2019), art. No. 6813929.

[22]

Yang LH, Wang HJ, Wu AX, Li H, Tchamba AB, Bier TA. Shear thinning and thickening of cemented paste backfill. Appl. Rheol., 2019, 29(1): 80.

[23]

L.H. Yang, H.J. Wang, H. Li, and X. Zhou, Effect of high mixing intensity on rheological properties of cemented paste backfill, Minerals, 9(2019), No. 4, art. No. 240.

[24]

Belem T, Benzaazoua M. Design and application of underground mine paste backfill technology. Geotech. Geol. Eng., 2008, 26(2): 147.

[25]

M. Fehrsen and R. Cooke, Paste fill pipeline distribution systems—Current status, [in] Rise of the Machines—The ‘State of the Art’ in Mining Mechanisation, Automation, Hydraulic Transportation and Communications, The South African Institute of Mining and Metallurgy, Johannesburg [2021-11-11]. https://www.saimm.co.za/Conferences/RiseOfMachines/026-Fehrsen.pdf

[26]

J.W. Calderón-Hernández, A. Sinatora, H.G. de Melo, A.P. Chaves, E.S. Mano, L.S. Leal Filho, J.L. Paiva, A.S. Braga, and T.C. Souza Pinto, Hydraulic convey of iron ore slurry: Pipeline wear and ore particle degradation in function of pumping time, Wear, 450–451(2020), art. No. 203272.

[27]

Wu AX, Ruan ZE, Wang YM, Yin SH, Wang SY, Wang Y, Wang JD. Simulation of long-distance pipeline transportation properties of whole-tailings paste with high sliming. J. Cent. South Univ., 2018, 25(1): 141.

[28]

Q.L. Zhang, Q.S. Chen, and X.M. Wang, Cemented backfilling technology of paste-like based on aeolian sand and tailings, Minerals, 6(2016), No. 4, art. No. 132.

[29]

Sun W, Hou KP, Yang ZQ, Wen YM. X-ray CT three-dimensional reconstruction and discrete element analysis of the cement paste backfill pore structure under uniaxial compression. Constr. Build. Mater., 2017, 138, 69.

[30]

Yan BQ, Ren FH, Cai MF, Qiao C. Influence of new hydrophobic agent on the mechanical properties of modified cemented paste backfill. J. Mater. Res. Technol., 2019, 8(6): 5716.

[31]

Ghirian A, Fall M. Strength evolution and deformation behaviour of cemented paste backfill at early ages: Effect of curing stress, filling strategy and drainage. Int. J. Min. Sci. Technol., 2016, 26(5): 809.

[32]

Yilmaz E, Fall M. Paste Tailings Management, 2017, Cham, Springer

[33]

Qi CC, Fourie A, Chen QS, Tang XL, Zhang QL, Gao RG. Data-driven modelling of the flocculation process on mineral processing tailings treatment. J. Clean. Prod., 2018, 196, 505.

[34]

C.C. Qi, Q.S. Chen, and S.S. Kim, Integrated and intelligent design framework for cemented paste backfill: A combination of robust machine learning modelling and multi-objective optimization, Miner. Eng., 155(2020), art. No. 106422.

[35]

Yin SH, Wu AX, Hu KJ, Wang Y, Zhang YK. The effect of solid components on the rheological and mechanical properties of cemented paste backfill. Miner. Eng., 2012, 35, 61.

[36]

Feys D, Cepuritis R, Jacobsen S, Lesage K, Secrieru E, Yahia A. Measuring rheological properties of cement pastes: Most common techniques, procedures and challenges. RILEM Tech. Lett., 2017, 2, 129.

[37]

Wu AX, Li H, Cheng HY, Wang YM, Li CP, Ruan ZE. Status and prospects of researches on rheology of paste backfill using unclassified-tailings (Part 1): Concepts, characteristics and models. Chin. J. Eng., 2020, 42(7): 803

[38]

Yan BH, Li CP, Wu AX, Wang SY, Hou HZ. Analysis on influencing factors of coarse particles migration in pipeline transportation of paste slurry. Chin. J. Nonferrous Met., 2018, 28(10): 2143.

[39]

Yan BH, Li CP, Wu AX, Wang HJ, Hou HZ. Analysis of law of movement of coarse aggregate particles in pipeline transportation of paste. J. Cent. South Univ. Sci. Technol., 2019, 50(1): 172

[40]

Pullum L, Graham L, Rudman M, Hamilton R. High concentration suspension pumping. Miner. Eng., 2006, 19(5): 471.

[41]

Pullum L, Boger DV, Sofra F. Hydraulic mineral waste transport and storage. Annu. Rev. Fluid Mech., 2018, 50, 157.

[42]

Cheng HY, Wu SC, Zhang XQ, Wu AX. Effect of particle gradation characteristics on yield stress of cemented paste backfill. Int. J. Miner. Metall. Mater., 2020, 27(1): 10.

[43]

A. Knight, F. Sofrá, A. Stickland, P. Scales, D. Lester, and R. Buscall, Variability of shear yield stress—Measurement and implications for mineral processing, [in] Proceedings of the 20th International Seminar on Paste and Thickened Tailings, Beijing, 2017.

[44]

Wu AX, Li H, Cheng HY, Wang YM, Li CP, Ruan ZE. Status and prospects of research on the rheology of paste backfill using unclassified tailings (Part 2): Rheological measurement and prospects. Chin. J. Eng., 2021, 43(4): 451

[45]

W. Mbasha, I. Masalova, R. Haldenwang, and A. Malkin, The yield stress of cement pastes as obtained by different rheological approaches, Appl. Rheol., 25(2015), No. 5, art. No. 53517.

[46]

Wang HJ, Wang Y, Wu AX, Zhai YG, Jiao HZ. Research of paste new definition from the viewpoint of saturation ratio and bleeding rate. J. Wuhan Univ. Technol., 2011, 33(6): 85

[47]

Usher SP, Scales PJ. Steady state thickener modelling from the compressive yield stress and hindered settling function. Chem Eng. J., 2005, 111(2–3): 253.

[48]

Buscall R, White LR. The consolidation of concentrated suspensions. Part 1.—The theory of sedimentation. J. Chem. Soc., Faraday Trans. 1, 1987, 83(3): 873.

[49]

R.G. de Kretser, D.V. Boger, and P.J. Scales, Compressive rheology: An overview, Rheol. Rev., 2003, p. 125.

[50]

Rahimi M, Abdollahzadeh AA, Rezai B. The effect of particle size, pH, and flocculant dosage on the gel point, effective solid stress, and thickener performance of a coal-washing plant. Int. J. Coal Prep. Util., 2015, 35(3): 125.

[51]

Li GC. Study on Size Change of Unclassified Tailings Flocss and Its Thickening Performance, 2019, Beijing, University of Science and Technology Beijing [Dissertation]

[52]

Kynch GJ. A theory of sedimentation. Trans. Faraday Soc., 1952, 48, 166.

[53]

Nehdi M, Rahman MA. Estimating rheological properties of cement pastes using various rheological models for different test geometry, gap and surface friction. Cem. Concr. Res., 2004, 34(11): 1993.

[54]

Coe HS, Clevenger GH. Methods for determining the capacities of slime-settling tanks. Trans. Am. Inst. Min. Eng., 1916, 55, 356

[55]

F. Moore, The rheology of ceramic slips and bodies, Trans. J. Br. Ceram. Soc., (1959), 9. 470.

[56]

Wu AX, Liu XH, Wang HJ, Jiao HZ, Liu SZ. Calculation of resistance in total tailings paste piping transportation based on time-varying behavior. J. China Univ. Min. Technol., 2013, 42(5): 736

[57]

Wu AX, Cheng HY, Wang YM, Wang HJ, Liu XH, Li GC. Transport resistance characteristic of paste pipeline considering effect of wall slip. Chin. J. Nonferrous Met., 2016, 26(1): 180.

[58]

Kalyon DM. Apparent slip and viscoplasticity of concentrated suspensions. J. Rheol., 2005, 49(3): 621.

[59]

Haruna S, Fall M. Time- and temperature-dependent rheological properties of cemented paste backfill that contains superplasticizer. Powder Technol., 2020, 360, 731.

[60]

W.B. Xu, Y.L. Zhang, X.H. Zuo, and M. Hong, Time-dependent rheological and mechanical properties of silica fume modified cemented tailings backfill in low temperature environment, Cem. Concr. Compos., 114(2020), art. No. 103804.

[61]

Cheng HY. Characteristics of Rheological Parameters and Pipe Resistance under the Time Temperature Effect, 2018, Beijing, University of Science and Technology Beijing [Dissertation]

[62]

Wu D, Fall M, Cai SJ. Coupling temperature, cement hydration and rheological behaviour of fresh cemented paste backfill. Miner. Eng., 2013, 42, 76.

[63]

Fall M, Célestin JC, Pokharel M, Touré M. A contribution to understanding the effects of curing temperature on the mechanical properties of mine cemented tailings backfill. Eng. Geol., 2010, 114(3–4): 397.

[64]

Wang Y, Fall M, Wu AX. Initial temperature-dependence of strength development and self-desiccation in cemented paste backfill that contains sodium silicate. Cem. Concr. Compos., 2016, 67, 101.

[65]

Aldhafeeri Z, Fall M, Pokharel M, Pouramini Z. Temperature dependence of the reactivity of cemented paste backfill. Appl. Geochem., 2016, 72, 10.

[66]

Ran HY, Guo YX, Feng GR, Qi TY, Du XJ. Creep properties and resistivity-ultrasonic-AE responses of cemented gangue backfill column under high-stress area. Int. J. Min. Sci. Technol., 2021, 31(3): 401.

[67]

Chang QL, Tang WJ, Xu Y, Zhou HQ. Research on the width of filling body in gob-side entry retaining with high-water materials. Int. J. Min. Sci. Technol., 2018, 28(3): 519.

[68]

Zhou Q, Liu JH. Study on creep property and damage evolution of rich-water packing material for mining. J. China Coal Soc., 2018, 43(7): 1878

[69]

Chen SJ, Liu XY, Han Y, Guo YH, Ren KQ. Experimental study of creep hardening characteristic and mechanism of filling paste. Chin. J. Rock Mech. Eng., 2016, 35(3): 570

[70]

N. Yildirim, S. Shaler, W. West, E. Gajic, and R. Edgar, The usability of Burger body model on determination of oriented strand boards’ creep behavior, Adv. Compos. Lett., 29(2020), art. No. 2633366X2093589.

[71]

Sun W. Macro-micro Mechanical Behaviors of Subsidence Disposal Paste and Compatible Deformation Control, 2016, Beijing, University of Science and Technology Beijing [Dissertation]

AI Summary AI Mindmap
PDF

154

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/