Reduction kinetics of iron oxide pellets with H2 and CO mixtures

Hai-bin Zuo , Cong Wang , Jie-ji Dong , Ke-xin Jiao , Run-sheng Xu

International Journal of Minerals, Metallurgy, and Materials ›› 2015, Vol. 22 ›› Issue (7) : 688 -696.

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International Journal of Minerals, Metallurgy, and Materials ›› 2015, Vol. 22 ›› Issue (7) : 688 -696. DOI: 10.1007/s12613-015-1123-x
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Reduction kinetics of iron oxide pellets with H2 and CO mixtures

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Abstract

Reduction of hematite pellets using H2-CO mixtures with a wide range of H2/CO by molar (1:0, 3:1, 1:1, 1:3, and 0:1) at different reducing temperatures (1073, 1173, and 1273 K) was conducted in a program reducing furnace. Based on an unreacted core model, the effective diffusion coefficient and reaction rate constant in several cases were determined, and then the rate-control step and transition were analyzed. In the results, the effective diffusion coefficient and reaction rate constant increase with the rise in temperature or hydrogen content. Reduction of iron oxide pellets using an H2-CO mixture is a compound control system; the reaction rate is dominated by chemical reaction at the very beginning, competition during the reduction process subsequently, and internal gas diffusion at the end. At low hydrogen content, increasing temperature takes the transition point of the rate-control step to a high reduction degree, but at high hydrogen content, the effect of temperature on the transition point weakens.

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iron oxide pellets / reduction kinetics / kinetics models / hydrogen / carbon monoxide

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Hai-bin Zuo, Cong Wang, Jie-ji Dong, Ke-xin Jiao, Run-sheng Xu. Reduction kinetics of iron oxide pellets with H2 and CO mixtures. International Journal of Minerals, Metallurgy, and Materials, 2015, 22(7): 688-696 DOI:10.1007/s12613-015-1123-x

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