In situ synthesis of Fe-based alloy clad coatings containing TiB2–TiN–(h-BN)

Shao-qun Jiang , Gang Wang , Qing-wen Ren , Chuan-duo Yang , Ze-hua Wang , Ze-hua Zhou

International Journal of Minerals, Metallurgy, and Materials ›› 2015, Vol. 22 ›› Issue (6) : 613 -619.

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International Journal of Minerals, Metallurgy, and Materials ›› 2015, Vol. 22 ›› Issue (6) : 613 -619. DOI: 10.1007/s12613-015-1114-y
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In situ synthesis of Fe-based alloy clad coatings containing TiB2–TiN–(h-BN)

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Abstract

Fe-based alloy coatings containing TiB2–TiN–(h-BN) were synthesized in situ on Q235 steel substrates by a plasma cladding process using the powders of Fe901 alloy, Ti, and h-BN as raw materials. The effects of Ti/h-BN mass ratio on interfacial bonds between the coating and substrate along with the microstructures and microhardnesses of the coatings were investigated. The results show that the Ti/h-BN mass ratio is a vital factor in the formation of the coatings. Free h-BN can be introduced into the coatings by adding an excess amount of h-BN into the precursor. Decreases in the Ti/h-BN mass ratio improve the microstructural uniformity and compactness and enhance the interfacial bonds of the coatings. At a Ti/h-BN mass ratio of 10/20, the coating is free of cracks and micropores, and mainly consists of Fe-Cr, Fe3B, TiB2, TiN, Ti2N, TiB, FeN, FeB, Fe2B, and h-BN phases. Its average microhardness in the zone between 0.1–2.8 mm from the coating surface is about Hv0.2 551.5.

Keywords

iron-based materials / coatings / plasma cladding / in situ synthesis / microhardness

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Shao-qun Jiang, Gang Wang, Qing-wen Ren, Chuan-duo Yang, Ze-hua Wang, Ze-hua Zhou. In situ synthesis of Fe-based alloy clad coatings containing TiB2–TiN–(h-BN). International Journal of Minerals, Metallurgy, and Materials, 2015, 22(6): 613-619 DOI:10.1007/s12613-015-1114-y

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