Fluidized roasting reduction kinetics of low-grade pyrolusite coupling with pretreatment of stone coal

Ya-li Feng , Zhen-lei Cai , Hao-ran Li , Zhu-wei Du , Xin-wei Liu

International Journal of Minerals, Metallurgy, and Materials ›› 2013, Vol. 20 ›› Issue (3) : 221 -227.

PDF
International Journal of Minerals, Metallurgy, and Materials ›› 2013, Vol. 20 ›› Issue (3) : 221 -227. DOI: 10.1007/s12613-013-0716-5
Article

Fluidized roasting reduction kinetics of low-grade pyrolusite coupling with pretreatment of stone coal

Author information +
History +
PDF

Abstract

Based on the fluidized roasting reduction technology of low-grade pyrolusite coupling with pretreatment of stone coal, the manganese reduction efficiency was investigated and technical conditions were optimized. It is found that the optimum manganese reduction efficiency can be up to 98.97% under the conditions that the mass ratio of stone coal to pyrolusite is 3:1, the roasting temperature of stone coal is 1000°C, the roasting temperature of pyrolusite is 800°C, and the roasting time is 2 h. Other low-grade pyrolusite ores in China from Guangxi, Hunan, and Guizhou Provinces were tested and all these minerals responded well, giving ∼99% manganese reduction efficiency. Meanwhile, the reduction kinetic model has been established. It is confirmed that the reduction process is controlled by the interface chemical reaction. The apparent activation energy is 36.397 kJ/mol.

Keywords

pyrolusite / ore roasting / ore reduction / fluidized beds / kinetics / stone coal

Cite this article

Download citation ▾
Ya-li Feng, Zhen-lei Cai, Hao-ran Li, Zhu-wei Du, Xin-wei Liu. Fluidized roasting reduction kinetics of low-grade pyrolusite coupling with pretreatment of stone coal. International Journal of Minerals, Metallurgy, and Materials, 2013, 20(3): 221-227 DOI:10.1007/s12613-013-0716-5

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

Cheng Z, Zhu GC, Zhao YN. Study in reductionroast leaching manganese from low-grade manganese dioxide ores using cornstalk as reductant. Hydrometallurgy, 2009, 96(1–2): 176.

[2]

Su HF, Wen YX, Wang F, Sun YY, Tong ZF. Reductive leaching of manganese from low-grade manganese ore in H2SO4 using cane molasses as reductant. Hydrometallurgy, 2008, 93(3–4): 136.

[3]

Song JJ, Zhu GC, Zhang P, Zhao YN. Reduction of low-grade manganese oxide ore by biomass roasting. Acta Metall. Sin., 2010, 23(3): 223.

[4]

Sahoo RN, Naik PK, Das SC. Leaching of manganese from low-grade manganese ore using oxalic acid as reductant in sulphuric acid solution. Hydrometallurgy, 2001, 62(3): 157.

[5]

Zheng JH, Luo HY, Tian XK, Wang LY, Yang C, Pi ZB. Neutral Leaching of Low-Grade Pyrolusite with High Silica Content. J. China Univ. Geosci., 2007, 18(2): 163.

[6]

Bafghi MS, Zakeri A, Ghasemi Z, Adeli M. Reductive dissolution of manganese ore in sulfuric acid in the presence of iron metal. Hydrometallurgy, 2008, 90(2–4): 207.

[7]

Das SC, Sahoo PK, Rao PK. Extraction of manganese from low-grade manganese ores by FeSO4 leaching. Hydrometallurgy, 1982, 8(1): 35.

[8]

Nayl AA, Ismail IM, Aly HF. Recovery of pure MnSO4·H2O by reductive leaching of manganese from pyrolusite ore by sulfuric acid and hydrogen peroxide. Int. J. Miner. Process., 2011, 100(3–4): 116.

[9]

Sun WY, Ding SL, Zeng SS, Su SJ, Jiang WJ. Simultaneous absorption of NOx and SO2 from flue gas with pyrolusite slurry combined with gas-phase oxidation of NO using ozone. J. Hazard. Mater., 2011, 192(1): 124.

[10]

Lasheen TA, El Hazek MN, Helal AS. Kinetics of reductive leaching of manganese oxide ore with molasses in nitric acid solution. Hydrometallurgy, 2009, 98(3–4): 314.

[11]

Momade FWY, Momade ZsG. A study of the kinetics of reductive leaching of manganese oxide ore in aqueous methanol-sulphuric acid medium. Hydrometallurgy, 1999, 54(1): 25.

[12]

Hariprasad D, Dash B, Ghosh MK, Anand S. Leaching of manganese ores using sawdust as a reductant. Miner. Eng., 2007, 20(14): 1293.

[13]

Tian XK, Wen XX, Yang C, Liang YJ, Pi ZB, Wang YX. Reductive leaching of manganese from low-grade manganese dioxide ores using corncob as reductant in sulfuric acid solution. Hydrometallurgy, 2010, 100(3–4): 157.

[14]

Kholmogorov AG, Zhyzhaev AM, Kononov US, Moiseeva GA, Pashkov GL. The production of manganese dioxide from manganese ores of some deposits of the Siberian region of Russia. Hydrometallurgy, 2000, 56(1): 1.

[15]

Yaozhong L. Laboratory study: simultaneous leaching silver-bearing low-grade manganese ore and sphalerite concentrate. Miner. Eng., 2004, 17(9–10): 1053.

[16]

Long HZ, Chai LY, Qin WQ. Galena-pyrolusite co-extraction in sodium chloride solution and its electrochemical analysis. Trans. Nonferrous Met. Soc. China, 2010, 20(5): 897.

[17]

Paixdo JMM, Amaral JC, Memória LE, Freitas LR. Sulphation of Carajás manganese ore. Hydrometallurgy, 1995, 39(1–3): 215.

[18]

de Bruijn TJW, Soerawidjaja TH, de Jongt WA, van den Berg PJ. Modelling of the reduction of manganese oxides with hydrogen. Chem. Eng. Sci., 1980, 35(7): 1591.

[19]

Jerez A, Alario MA. The reduction of pyrolusite in a hydrogen atmosphere. Thermochim. Acta, 1982, 58(3): 333.

[20]

Chen J, Tian PF, Song XA, Li N, Zhou JX. Microstructure of solid phase reduction on manganese oxide ore fines containing coal by microwave heating. J. Iron Steel Res. Int., 2010, 17(3): 13.

[21]

Zhao Y, Zhu G, Cheng Z. Thermal analysis and kinetic modeling of manganese oxide ore reduction using biomass straw as reductant. Hydrometallurgy, 2010, 105(1–2): 96.

[22]

Cai ZL, Feng YL, Li HR, Liu XW, Yang ZC. Optimization of fluidized roasting reduction of low-grade pyrolusite using biogas residual as reductant. JOM, 2012, 64(11): 1296.

[23]

Zhu YG, Zhang GF, Feng QM, Lu YP, Ou LM, Huang SJ. Acid leaching of vanadium from roasted residue of stone coal. Trans. Nonferrous Met. Soc. China, 2010, 20, s107.

[24]

Chu MS, Fang J. Dynamics analysis of Fe ore direct reduction process in circulating fluidized bed. J. Northeast Univ. Nat. Sci., 2001, 22(2): 140.

[25]

Hua YX. The Kinetics Introduction of Metallurgical Process, 2004, Beijing, Metallurgical Industry Press, 326.

AI Summary AI Mindmap
PDF

138

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/