Reduction mechanisms of pyrite cinder-carbon composite pellets

Zheng-jian Liu , Xiang-dong Xing , Jian-liang Zhang , Ming-ming Cao , Ke-xin Jiao , Shan Ren

International Journal of Minerals, Metallurgy, and Materials ›› 2012, Vol. 19 ›› Issue (11) : 986 -991.

PDF
International Journal of Minerals, Metallurgy, and Materials ›› 2012, Vol. 19 ›› Issue (11) : 986 -991. DOI: 10.1007/s12613-012-0659-2
Article

Reduction mechanisms of pyrite cinder-carbon composite pellets

Author information +
History +
PDF

Abstract

The non-isothermal reduction mechanisms of pyrite cinder-carbon composite pellets were studied at laboratory scale under argon (Ar) atmosphere. The composite pellets as well as the specimens of separate layers containing pyrite cinder and coal were tested. The degree of reduction was measured by mass loss. The microstructures of the reduced composite pellets were characterized by scanning electron microscopy (SEM). It is found that the reduction processes of the composite pellets may be divided into four stages: reduction via CO and H2 from volatiles in coal at 673–973 K, reduction via H2 and C produced by cracking of hydrocarbon at 973–1123 K, direct reduction by carbon via gaseous intermediates at 1123–1323 K, and direct reduction by carbon at above 1323 K. Corresponding to the four stages, the apparent activation energies (E) for the reduction of the composite pellets are 86.26, 78.54, 72.01, and 203.65 kJ·mol−1, respectively.

Keywords

pyrite / ore pellets / reduction / microstructure / activation energy

Cite this article

Download citation ▾
Zheng-jian Liu, Xiang-dong Xing, Jian-liang Zhang, Ming-ming Cao, Ke-xin Jiao, Shan Ren. Reduction mechanisms of pyrite cinder-carbon composite pellets. International Journal of Minerals, Metallurgy, and Materials, 2012, 19(11): 986-991 DOI:10.1007/s12613-012-0659-2

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

Zhong Y.J., Gong Z.Q., Chen B.Z. Preparation of solid polyferric sulfate from pyrite cinders and its structure feature. Trans. Nonferrous Met. Soc. China, 2003, 13(3): 690.

[2]

Bai G.H., Zhou X.Q. Study on pelletizing of pyrite cinder with magnetite. Iron Steel, 2009, 44(7): 7.

[3]

Zhu D.Q., Li J., Li Q.C., Pan J., Xu X.F., Zhai Y., Tang Y.Y., Cui Y. Preparation of high quality magnetite concentrate from pyrite cinder by composite pellet reduction-roasting and magnetic-separation. Chin. J. Nonferrous Met., 2007, 17(4): 649.

[4]

Konishi H., Ichikawa K., Usui T. Effect of residual volatile matter on reduction of iron oxide in semi-charcoal composite pellets. ISIJ Int., 2010, 50(3): 386

[5]

Rao Y.K. The kinetics of reduction of hematite by carbon. Metall. Trans., 1971, 2(5): 1439.

[6]

Xue Z.L., You J.Z., Zhou G.F. Study on direct reduction characteristics of iron ore coal mixed pellets. J. Iron Steel Res. Int., 2000, 7(2): 6.

[7]

Murakami T., Nishimura T., Kasai E. Lowering reduction temperature of iron ore and carbon composite by using ores with high combined water content. ISIJ Int., 2009, 49(11): 1686

[8]

Murakami T., Kasai E. Reduction mechanism of iron oxide-carbon composite with polyethylene at lower temperature. ISIJ Int., 2011, 51(1): 9

[9]

Zhao P., Guo P.M. Fundamentals of fast reduction of ultrafine iron ore at low temperature. J. Univ. Sci. Technol. Beijing, 2008, 15(2): 104

[10]

Zhang X., Zhang J.L., Guo H., Bai L. Experimental investigation of direct reduction of iron-carbon composite pellet. Min. Metall. Eng., 2009, 29(2): 55.

[11]

Zhou L.H., Zeng F.H. Reduction mechanisms of vanadium-titano-magnetite-non-coking coal mixed pellet. Ironmaking Steelmaking, 2011, 38(1): 59

[12]

Miura K., Miyabayashi K., Kawanari M., Ashida R. Enhancement of reduction rate of iron ore by utilizing low grade iron ore and brown coal derived carbonaceous materials. ISIJ Int., 2011, 51(8): 1234

[13]

Guo X.M., Zhang S.B., Fu N.X., Zhao X.F. Effects of catalyst and additive containing Li, Na, or Ca on reduction of iron oxide/carbon composite pellets. J. Univ. Sci. Technol. Beijing, 2001, 8(3): 185.

[14]

Chen W.Q., Wang D.Y., Zhou R.Z., Lin Z.C. Kinetics of evaporation of Zn and Pb from carbon-bearing pellets made of dust containing Zn-Pb-Fe oxides. J. Univ. Sci. Technol. Beijing, 2000, 7(3): 178.

[15]

Yang J., Mori T., Kuwabara M. Mechanism of carbothermic reduction of hematite in hematite-carbon composite pellets. ISIJ Int., 2007, 47(10): 1394

[16]

Gong Z.Q., Gong S., Chen B.Z., Zhou B. Carbon reduction process in preparation of sponge iron using pyrite cinder. J. Cent. South Univ. Sci. Technol., 2006, 37(4): 703.

[17]

Pandey B.K., Sharma T. Reducing agents and double-layered iron ore pellets. Int. J. Miner. Process., 2000, 59(4): 295

AI Summary AI Mindmap
PDF

128

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/