Bacterial roles, genomic features, and their regulation in the cleaner recovery of low-grade chalcopyrite bioleaching: A critical review and future prospects

Leiming Wang , Senmiao Xue , Shenghua Yin , Cunbao Li , Jinglin Xu , Xun Chen , Liangliang Jiang , Li Li , Xiangzhao Kong , S.M. Farouq Ali

Green and Smart Mining Engineering ›› 2025, Vol. 2 ›› Issue (3) : 285 -300.

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Green and Smart Mining Engineering ›› 2025, Vol. 2 ›› Issue (3) :285 -300. DOI: 10.1016/j.gsme.2025.09.008
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Bacterial roles, genomic features, and their regulation in the cleaner recovery of low-grade chalcopyrite bioleaching: A critical review and future prospects
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Abstract

Fluidized bioleaching is an efficient, environmentally friendly, and cost-effective mining method that has been widely explored and utilized for recovering low-grade copper sulfide minerals, such as chalcopyrite. However, the proliferation and apoptosis of dominant leaching bacteria, such as Acidithiobacillus ferrooxidans, within complex pore, void, and fracture structures in deep-earth environments commonly results in a dynamic bacterial community that evolves continuously. This unclear genetic-scale microbial succession often leads to low leaching reaction efficiency, undesirable reaction passivation, and poor bioleaching operations. This review integrates genetic-scale insights with industrial challenges in chalcopyrite bioleaching, proposing novel strategies for regulating microbial communities. A systematic analysis of five critical dimensions is conducted, focusing on: 1) The adaptations of Acidithiobacillus spp. to high Ag+ stress. 2) The direct, indirect, and cooperative bioleaching pathways are linked to bacterial extracellular polymer substance (EPS) and Fe/S oxidation genes. 3) The passivation dynamics governed by bacterial genomics, including thiosulfate, polysulfide, and biofilm mechanisms. 4) The microbial succession patterns under genetic control Hi-C sequencing-guided consortia design. 5) Molecular detection methods (16S rDNA, Hi-C) for optimizing leaching efficiency. The following innovations have been identified as being of key significance: A genomic-environmental interaction model has been developed to bridge the gap between bacterial genetics and passivation dynamics. A comprehensive analysis of Ag+ catalysis has been conducted, resulting in a 40% reduction in jarosite formation through jar gene suppression. Practical strategies, such as thermophilic consortia engineering, have been validated in pilot trials, achieving a 32% increase in copper recovery. Additionally, this study meticulously reviews and summarizes typical potential stimulations and enhanced bioleaching methods. The genetic sequencing methods, such as 16S rDNA and Hi-C, have been shown to hold promising potential for improving bioleaching reactions and delaying the formation of passivation substances like jarosite.

Keywords

Copper sulfide / Chalcopyrite / Bioleaching mechanism / Bacterial succession / Genetic detection

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Leiming Wang, Senmiao Xue, Shenghua Yin, Cunbao Li, Jinglin Xu, Xun Chen, Liangliang Jiang, Li Li, Xiangzhao Kong, S.M. Farouq Ali. Bacterial roles, genomic features, and their regulation in the cleaner recovery of low-grade chalcopyrite bioleaching: A critical review and future prospects. Green and Smart Mining Engineering, 2025, 2 (3) : 285-300 DOI:10.1016/j.gsme.2025.09.008

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