Numerical analysis of NH₃-CH₄-air mixing quality effects on NO_x formation in an air-staged gas turbine model combustor

Abstract

NH₃ has emerged as a promising candidate for low-carbon gas turbines, with NO_x emission issues being mitigated by air-staged combustion. However, the role of fuel/air mixing quality (represented by unmixedness) in NO_x formation in NH₃ systems remains poorly explored. In this study, the characteristics of NO_x formation under the effects of unmixedness have been numerically investigated using an NH₃/CH₄ fired air-staged model combustor consisting of perfectly stirred reactors (PSRs) and plug flow reactors (PFRs), employing the 84-species, 703-reaction Tian mechanism under H/J heavy duty gas turbine conditions. It was found that a primary-stage equivalence ratio of 1.2–1.5 corresponds to a low NO_x formation region under perfectly mixed fuel and air conditions. In this region, a relatively low NO_x formation is achieved when the unmixedness is less than 0.12 and NO_x formation exhibits low sensitivity to fuel/air unmixedness. Based on these findings and the fact that the air-staged combustion loses its advantage in reducing NO_x emissions when the unmixedness exceeds 0.12 across all equivalence ratios, recommended mixing quality thresholds for different equivalence ratios are proposed to guide combustor design and operation optimization. A parametric study of chemical reaction pathways at different unmixedness levels in the two stages demonstrates that NO_x is mainly formed in the main combustion zone of the secondary stage via the HNO pathway, which results in NO_x formation rising to thousand ppm when unmixedness exceeds 0.3, although NO_x reduction through NHi and N₂O pathways partially offsets contributions from the HNO and thermal NO_x pathways. To leverage the NO_x reduction potential of the NHi and N₂O pathways, the residence time in both stages should be carefully adjusted to help suppress NO_x to as low as 48 ppm. The results of this study are important for engineering applications, providing guidance for the design of NH₃ fired combustors aimed at significantly reducing NO_x formation.

Graphical abstract

Keywords

NH₃ fired combustion / unmixedness / perfectly stirred reactor (PSR) / plug flow reactor (PFR) / NO_x formation / air-staged combustion

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