Development of a BIM-based production planning and control system for Lean Construction through advancement and integration of existing management techniques
Christoph Paul SCHIMANSKI, Gabriele PASETTI MONIZZA, Carmen MARCHER, Dominik T. MATT
Development of a BIM-based production planning and control system for Lean Construction through advancement and integration of existing management techniques
As part of general construction management, production planning and control is vital for successful project delivery. Numerous approaches supporting production planning and control exist in practice and research. However, the different approaches focus on distinct areas such as workflow stabilization or cost control, and no single system combines all the requirements of a holistic production management system. Varying production management systems can be explained by the unique characteristics of many construction projects. As an approach for the digital twinning in the construction industry, building information modeling (BIM) can help standardize production management through shifting the management system design toward the digital prototype. Previous scientific work has acknowledged this approach, thereby generating numerous concepts for using building information models within construction management approaches. However, BIM is often merely used as a parallel support rather than as an integral part of production management systems. To address this gap and in terms of research methodology, we follow a Design Science Research approach. Thus, we propose a new BIM-based production management system, which is characterized by a theoretical integration model for BIM and existing construction management techniques, and a methodology for applying these concepts in practice.
production management system design / Industry 4.0 / Last Planner System / Kanban / earned value management
[1] |
Anderson D J (2010). Kanban—Successful Evolutionary Change for Your Technology Business. Sequim, WA: Blue Hole Press
|
[2] |
Ballard G (2000a). The Last Planner System of Production Control. Dissertation for the Doctoral Degree. Birmingham: University of Birmingham
|
[3] |
Ballard G (2000b). P hase scheduling. Lean Construction Institute White Paper-7
|
[4] |
Ballard G, Hamzeh F, Tommelein I D (2007). The Last Planner Production System Workbook: Improving Reliability in Planning and Workflow. San Francisco, CA: Lean Construction Institute
|
[5] |
Ballard G, Tommelein I (2016). Current process benchmark for the last planner system. Berkeley, CA: Project Production Systems Laboratory, University of California Berkeley
|
[6] |
Bhatla A, Leite F (2012). Integration framework of BIM with the last planner system. In: Proceedings of the 20th Annual Conference of the International Group for Lean Construction. San Diego
|
[7] |
Borrmann A, König M, Koch C, Beetz J (2018). Building Information Modeling: Technology Foundations and Industry Practice. Berlin: Springer
|
[8] |
Braun A (2013). Development of a 4D-BIM-Viewer with graph-related representation of construction processes and alternatives. Technische Universitàt München (in German)
|
[9] |
Building SMART (2019a). IfcTask. Available at: standards.buildingsmart.org
|
[10] |
Building SMART (2019b). IfcConstraint. Available at: standards.buildingsmart.org
|
[11] |
Dallasega P, Rauch E, Matt D T, Fronk A (2015). Increasing productivity in ETO construction projects through a lean methodology for demand predictability. In: Proceedings of the 5th International Conference on Industrial Engineering and Operations Management. Dubai: IEEE, 1–11
|
[12] |
Dave B, Boddy S, Koskela L (2011). VisiLean: Designing a production management system with lean and BIM. In: Proceedings of the 19th Annual Conference of the International Group for Lean Construction, 477–487
|
[13] |
Dave B, Boddy S, Koskela L (2013). Challenges and opportunities in implementing lean and BIM on an infrastructure project. In: Proceedings of the 21st Annual Conference of the International Group for Lean Construction. Fortaleza, 60–69
|
[14] |
Demir S T, Theis P (2016). Agile design management—the application of Scrum in the design phase of construction projects. In: Proceedings of the 24th Annual Conference of the International Group for Lean Construction. Boston, 13–22
|
[15] |
Deshpande A, Azhar S, Amireddy S (2014). A framework for a BIM-based knowledge management system. Procedia Engineering, 85: 113–122
|
[16] |
Fernandes J M, Sousa S M (2010). PlayScrum—A card game to learn the Scrum agile method. In: 2nd International Conference on Games and Virtual Worlds for Serious Applications. Braga: IEEE, 52–59
|
[17] |
Garrido M C, Mendes Jr R, Scheer S, Campestrini T F (2015). Using BIM for last planner system: Case studies in Brazil. In: Proceedings of the Congress on Computing in Civil Engineering. Austin, TX, 604–611
|
[18] |
Gerber D J, Becerik-Gerber B, Kunz A (2010). Building information modeling and lean construction: Technology, methodology and advances from practice. In: Proceedings of the 18th Annual Conference of the International Group for Lean Construction, 1–11
|
[19] |
Guerriero A, Kubicki S, Berroir F, Lemaire C (2017). BIM-enhanced collaborative smart technologies for LEAN construction processes. In: Proceedings of the International Conference on Engineering, Technology and Innovation (ICE/ITMC 2017). IEEE, 1023–1030
|
[20] |
Hamzeh F, Ballard G, Tommelein I D (2012). Rethinking lookahead planning to optimize construction workflow. Lean Construction Journal, 9: 15–34
|
[21] |
Hamzeh F R, El Samad G, Emdanat S (2019). Advanced metrics for construction planning. Journal of Construction Engineering and Management, 145(11): 04019063
|
[22] |
Hasan S, Akbas R (2017). Managing BIM-integrated information for effective look-ahead planning. In: The 7th Construction Management Conference, Samsun
|
[23] |
Highsmith J (2002). Agile Software Development Ecosystems. Boston: Addison-Wesley Professional
|
[24] |
Kasanen E, Lukha K, Siitonen A (1993). The constructive approach in management accounting research. Journal of Management Accounting Research, 5: 243–264
|
[25] |
Khan S, Tzortzopoulos P (2014). Effects of the interactions between LPS and BIM on workflow in two building design projects. In: Proceedings of the 22nd Annual Conference of the International Group for Lean Construction. Oslo, 933–944
|
[26] |
Khan S, Tzortzopoulos P (2018). Using design science research and action research to bridge the gap between theory and practice in lean construction research. In: Proceedings of the 26th Annual Conference of the International Group for Lean Construction. Chennai, 209–219
|
[27] |
Kim Y W, Ballard G (2002). Is the earned-value method an enemy of work flow? In: 8th Annual Conference of the International Group of Lean Construction, 17–19
|
[28] |
Kim Y W, Ballard G (2010). Management thinking in the earned value method system and the last planner system. Journal of Management Engineering, 26(4): 223–228
CrossRef
Google scholar
|
[29] |
Lagos C, Herrera R, Alarcón L F (2017). Contributions of information technologies to last planner system implementation. In: Proceedings of Lean and Computing in Construction Congress (LC3). Heraklion, 1: 87–94
|
[30] |
Maskuriy R, Selamat A, Ali K N, Maresova P, Krejcar O (2019). Industry 4.0 for the construction industry—How ready is the industry? Applied Sciences, 9(14): 2819
CrossRef
Google scholar
|
[31] |
Matt D T, Rauch E (2014). Implementing lean in engineer-to-order manufacturing: Experiences from a ETO manufacturer. In: Modrák V, Semančo P, eds. Handbook of Research on Design and Management of Lean Production Systems. Hershey: IGI Global, 148–172
|
[32] |
Mendes Jr R, Scheer S, Garrido M C, Campestrini T F (2014). Using Building Information Modeling (BIM) in production planning and control: A case study. In: XV Encontro Nacional de Tecnologia do Ambiente Construído, 2913–2922 (in Portuguese)
|
[33] |
Modrich R U, Cousins B C (2017). Digital Kanban boards used in design and 3D coordination. In: Proceedings of the 25th Annual Conference of the International Group for Lean Construction. Heraklion, 663–670
|
[34] |
Mollasalehi S, Fleming A, Talebi S, Underwood J (2016). Development of an experimental waste framework based on BIM/lean concept in construction design. In: Proceedings of the 24th Annual Conference of the International Group for Lean Construction. Boston, 193–202
|
[35] |
Mossman A (2013). Last Planner®: 5+1 crucial & collaborative conversations for predictable design & construction delivery. Stroud, Gloucestershire: The Change Business Ltd.
|
[36] |
Novinsky M, Nesensohn C, Ihwas N, Haghsheno S (2018). Combined application of earned value management and last planner system in construction projects. In: Proceedings of the 26th Annual Conference of the International Group for Lean Construction. Chennai, 775–785
|
[37] |
Owen R L, Koskela L (2006). An agile step forward in project management. In: Proceedings of the 2nd Specialty Conference on Leadership and Management in Construction, 216–224
|
[38] |
Pasetti Monizza G, Bendetti C, Matt D T (2018). Parametric and generative design techniques in mass-production environments as effective enablers of Industry 4.0 approaches in the building industry. Automation in Construction, 92: 270–285
CrossRef
Google scholar
|
[39] |
Pasetti Monizza G, Matt D T, Benedetti C (2016). Programming a parametric design algorithm to improve manufacturing processes’ efficiency: The case study of glued-laminated timber. Journal of Civil Engineering and Architecture, 11(10): 1203–1212
CrossRef
Google scholar
|
[40] |
Ratajczak J, Schimanski C P, Marcher C, Riedl M, Matt D T (2018). Collaborative tool for the construction site to enhance lean project delivery. In: Proceedings of the 15th International Conference on Cooperative Design, Visualization, and Engineering. Hangzhou: Springer, 192–199
|
[41] |
Ribeiro F L, Fernandes M T (2010). Exploring agile methods in construction small and medium enterprises: A case study. Journal of Enterprise Information Management, 23(2): 161–180
CrossRef
Google scholar
|
[42] |
Sacks R, Koskela L, Dave B A, Owen R (2010a). Interaction of lean and building information modeling in construction. Journal of Construction Engineering and Management, 136(9): 968–980
CrossRef
Google scholar
|
[43] |
Sacks R, Radosavljevic M, Barak R (2010b). Requirements for building information modeling based lean production management systems for construction. Automation in Construction, 19(5): 641–655
CrossRef
Google scholar
|
[44] |
Sacks R, Radosavljevic M, Barak R (2010c). A building information modelling based production control system for construction. In: Proceeding of 18th CIB World Building Congress, W078-Special Track. School of Built Environment, University of Salford, 1–14
|
[45] |
Schimanski C P, Marcher C, Pasetti Monizza G, Matt D T (2020). The Last Planner® System and Building Information Modeling in construction execution: From an integrative review to a conceptual model for integration. Applied Sciences, 10(3): 821
CrossRef
Google scholar
|
[46] |
Schimanski C P, Pasetti Monizza G, Marcher C, Matt D T (2019). Conceptual foundations for a new lean BIM-based production system in construction. In: Proceedings of the 27th Annual Conference of the International Group for Lean Construction. Dublin, 877–888
|
[47] |
Toledo M, Olivares K, Gónzalez V (2016). Exploration of a lean-BIM planning framework: A last planner system and BIM-based case study. In: Proceedings of the 24th Annual Conference of the International Group for Lean Construction. Boston, 3–12
|
[48] |
Torraco R J (2005). Writing integrative literature reviews: Guidelines and examples. Human Resource Development Review, 4(3): 356–367
CrossRef
Google scholar
|
[49] |
Trepper T (2012). Agile Systemic Software Project Management. Wiesbaden: Springer Gabler (in German)
|
[50] |
Uusitalo P, Seppänen O, Peltokorpi A, Olivieri H (2018). A lean design management process based on planning the level of detail in BIM-based design. In: Mutis I, Hartmann T, eds. Advances in Informatics and Computing in Civil and Construction Engineering, 147–152
|
[51] |
Zhang L, Li Y, Tang J (2018). The application of the earned value management in the last planner system for project performance control. In: Proceedings of the 17th International Symposium on Advancement of Construction Management and Real Estate. Berlin, Heidelberg: Springer, 851–857
|
/
〈 | 〉 |