A Dual-Phase Pore Engineering Strategy to Enhance Low-Voltage Plateau Capacity of Hard Carbon for Sodium-Ion Batteries

Wei Zhao , Shuai Zhang , Haihong Lai , Wenxiu He , Boon Kar Yap , Usisipho Feleni , Xinwen Peng , Jinlong Cui , Linxin Zhong

Carbon Energy ›› 2025, Vol. 7 ›› Issue (10) : e70047

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Carbon Energy ›› 2025, Vol. 7 ›› Issue (10) : e70047 DOI: 10.1002/cey2.70047
RESEARCH ARTICLE

A Dual-Phase Pore Engineering Strategy to Enhance Low-Voltage Plateau Capacity of Hard Carbon for Sodium-Ion Batteries

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Abstract

Hard carbon is the most commercially viable anode material for sodium-ion batteries (SIBs), and yet, its practical implementation remains constrained by insufficient low-voltage plateau capacity, a critical parameter governing storage capacity. This study introduces a targeted component removal and chemical etching strategy to precisely tailor the porous structure of hard carbon and thus remarkably enhance the plateau capacity. In this strategy, alkaline-dissolved components are removed to form a closed-pore core with tunable size. Subsequently, the in situ occupied alkaline engineers the pore structure through chemical etching. The optimized hard carbon material not only has short-range disordered graphite domains to facilitate Na+ ions' intercalation and deintercalation but also has abundant micropores and closed-pore structures with appropriate pore sizes and an ultrathin carbon layer (1−3 layers) to significantly increase the sodium storage sites. The resulting hard carbon delivers a high reversible specific capacity of 389.6 mAh g−1 with a low-voltage plateau capacity as high as up to 261.5 mAh g−1 and an initial Coulombic efficiency of 90.7%. Crucially, this cost-effective methodology shows broad precursor adaptability across lignocellulosic biomass, establishing a universal paradigm for designing high-performance carbonaceous anodes for SIBs.

Keywords

biomass / hard carbon / porous structure / sodium-ion battery

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Wei Zhao, Shuai Zhang, Haihong Lai, Wenxiu He, Boon Kar Yap, Usisipho Feleni, Xinwen Peng, Jinlong Cui, Linxin Zhong. A Dual-Phase Pore Engineering Strategy to Enhance Low-Voltage Plateau Capacity of Hard Carbon for Sodium-Ion Batteries. Carbon Energy, 2025, 7(10): e70047 DOI:10.1002/cey2.70047

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2025 The Author(s). Carbon Energy published by Wenzhou University and John Wiley & Sons Australia, Ltd.

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