Dynamic Oxidation Behavior and Exceptional High-Temperature Resistance of Nano Particle-Strengthened Superalloy (MA 754) under Cyclic Temperature Conditions

Afsaneh Moosaei , Mohammad Jafar Hadianfard

Adv. Mat. Sustain. Manuf. ›› 2025, Vol. 2 ›› Issue (2) : 10009

PDF (1382KB)
Adv. Mat. Sustain. Manuf. ›› 2025, Vol. 2 ›› Issue (2) :10009 DOI: 10.70322/amsm.2025.10009
Article
research-article
Dynamic Oxidation Behavior and Exceptional High-Temperature Resistance of Nano Particle-Strengthened Superalloy (MA 754) under Cyclic Temperature Conditions
Author information +
History +
PDF (1382KB)

Abstract

The degradation of industrial components due to high-temperature oxidation poses a significant challenge. This study highlights the excellent oxidation resistance of the MA 754 superalloy under cyclic high-temperature conditions at 1100 °C. The weight change during thermal cycles was measured to assess the kinetics of oxidation. Optical microscopy, scanning electron microscopy, X-ray diffraction, and energy dispersive spectroscopy were used to characterize the oxide scales’ microstructure, morphology, phases, and composition. The results revealed that the MA 754 superalloy demonstrated excellent resistance to oxidation, with a mean net mass change of 0.032 mg/cm2 over the oxidation time. The oxidation products identified were NiO and NiCr2O4. A small peak suggests the possible formation of Al2O3. The oxide scales’ morphology changed from pyramidal to granular type during the oxidation test. The oxidation steps of the MA 754 superalloy were determined by comparing the microstructures of the alloy surface next to the oxide layer.

Keywords

Cyclic oxidation / Nickel-based superalloy / MA 754 / Oxide pyramids

Cite this article

Download citation ▾
Afsaneh Moosaei, Mohammad Jafar Hadianfard. Dynamic Oxidation Behavior and Exceptional High-Temperature Resistance of Nano Particle-Strengthened Superalloy (MA 754) under Cyclic Temperature Conditions. Adv. Mat. Sustain. Manuf., 2025, 2(2): 10009 DOI:10.70322/amsm.2025.10009

登录浏览全文

4963

注册一个新账户 忘记密码

Acknowledgments

The authors would like to thank the Department of Materials Science and Engineering at Shiraz University for providing access to laboratory facilities and technical equipment used in this study. We also acknowledge the support of laboratory staff for their assistance with SEM, XRD, and and EDS analyses.

Author Contributions

Conceptualization, M.J.H. and A.M.; Methodology, A.M.; Software, A.M.; Validation, A.M., M.J.H.; Formal Analysis, A.M.; Investigation, A.M.; Resources, M.J.H.; Data Curation, A.M.; Writing—Original Draft Preparation, A.M.; Writing—Review & Editing, M.J.H.; Visualization, A.M.; Supervision, M.J.H.; Project Administration, M.J.H.; Funding Acquisition, M.J.H.

Ethics Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

The statement is required for all original articles which informs readers about the accessibility of research data linked to a paper and outlines the terms under which the data can be obtained.

Funding

This research received no external funding.

Declaration of Competing Interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

References

[1]

Atkinson R, Hunghes A. High Temperature Corrosion; Rapp R, Ed.; NACE: Houston, TX, USA, 1983.

[2]

Khanna AS.High temperature oxidation. In Handbook of Environmental Degradation of Materials, 3rd ed.; Kutz M, Ed.; William Andrew Publishing: Norwich, UK, 2018; pp. 117-132.

[3]

Khanna AS. Introduction to High Temperature Oxidation and Corrosion, 1st ed.; ASM International: Materials Park, OH, USA, 2002; pp. 1-306.

[4]

Obigodi-Ndjeng G. High Temperature Oxidation and Electrochemical Investigations on Nickel-Base Alloys. Ph.D. thesis, Erlangen-Nuernberg University, Erlangen, Germany, 2011.

[5]

Zheng L, Zhang MC, Dong JX. Hot corrosion behavior of powder metallurgy rene 95 nickel-based superalloy in molten NaCl-Na2SO4 salts. Mater. Des. 2011, 32, 1981-1989.

[6]

Tang CF, Pan F, Qu XH, Duan BH, He XB. Nickel base superalloy GH4049 prepared by powder metallurgy. J. Alloys Compd. 2009, 474, 201-205.

[7]

Sidhu TS, Prakash S, Agrawal RD. Study of molten salt corrosion of superni-75 using termogravimetric technique. J. Nav. Archit. Mar. Eng 2008, 3, 77-82.

[8]

Kumar S, Mugal D, Singh S, Prakash S. Cyclic oxidation behavior of bare and Cr3C2- 25 (NiCr) coated superalloy at elevated temperature. Adv. Mater. Lett. 2013, 4, 754-761.

[9]

Meethan G. High temperature materials in gas turbine engines. Mater. Des. 1998, 9, 213-219.

[10]

Donachie M, Donachie SJ. Superalloys: A Technical Guide, 2nd ed.; ASM International: Northeast, OH, USA, 2002.

[11]

Suryanarayana C, Ivanov E, Boldyrev V. The science and technology of mechanical alloying. Mater. Sci. Eng. 2001, 304, 151-158.

[12]

Suryanarayana C. Mechanical alloying and milling. Prog. Mater. Sci. 2001, 46, 1-184.

[13]

Khanna AS, Jha SK. Degradation of materials under hot corrosion conditions. Trans. Indian Inst. Met. 1998, 51, 279-290.

[14]

Grundy E, Patton WH. Properties and applications of hot formed ODS alloys. In High Temperature Alloys; Marriott J, Merz M, Nihoul J, Ward I,Eds.; Springer: New York, NY, USA, 1987; pp. 327-335.

[15]

Condé GFG, Erdös E, Rahmel A. Mechanisms of hot corrosion. In High Temperature Alloys for Gas Turbines; Brunetaud R, Coutsouradis D, Gibbons T, Lindblom Y, Meadowcroft D, Stickler R,Eds.; Springer: New York, NY, USA, 1982; pp. 99-148.

[16]

deBarbadillo JJ, Fcscher JJ. Dispersion-strengthened nickel-base and iron-base alloys in properties and selection: Nonferrous alloys and special-purpose materials. In Oxidation of Metals, Metals Handbook; ASM International: Northeast, OH, USA, 1990; pp. 943-949.

[17]

Quadakkers WJ. Oxidation of ODS alloys. J. Phys. IV Fr. 1993, 3, 177-186.

[18]

Mutoh Y, Hiraga K, Tanabe T. Corrosion behavior of Ni-base superalloys at 1373 K in simulated HTGR impure helium gas environment. J. Nucl. Mater. 1993, 207, 212-220.

[19]

Natesan K, Liu Y. Erosion-corrosion of materials at elevated temperatures/ Mater. Sci. Eng 1989, 120, 571-580.

[20]

Caplan D, Cohen M. The volatilization of chromium oxide. J. Electrochem. Soc. 1961, 108, 438-442.

[21]

Graham HC, Davis HH. Oxidation/ vaporization kinetics of Cr2O3. J. Am. Ceram. Soc. 1971, 54, 89-93.

[22]

Stearns CA, Kohl FG, Fryburg GC. Oxidative vaporization kinetics of Cr2O3 in oxygen from 1000 to 1300 °C. Electrochem. Soc. Solid-State Sci. Technol. 1974, 121, 945-951.

[23]

Asteman H, Svensson J, Johansson L. Norell M, Indication of chromium oxide hydroxide evaporation during oxidation of 304l at 873 K it the presence of 10% water vapor. Oxid. Met. 1999, 52, 95-111.

[24]

Opila E. Volatility of Common Protective Oxides in Water Vapor: Current Understanding and Unanswered Questions. Mater. Sci. Forum. 2004, 461, 765-774.

[25]

Pollock TM, Tin S. Nickel-based superalloys for advanced turbine engines. J. Propuls. Power 2006, 22, 361-374.

[26]

Young DJ. High Temperature Oxidation and Corrosion of Metals, 1st ed.; Elsevier: Amsterdam, The Netherlands, 2008.

[27]

Birks N, Meier GH, Pettit FS. Introduction to the High Temperature Oxidation of Metals, 2nd ed.; Cambridge university press: New York, NY, USA, 2006.

[28]

Hindam H, Whittle DP. Microstructure, adhesion and growth kinetics of protective scales on metals and alloys. Oxid. Met. 1982, 18, 245-284.

[29]

Tang F, Ajdelsztajn L, Schoenung JM. Influence of cryomilling on the morphology and composition of the oxide scales formed on HVOF CoNiCrAlY coatings. Oxid. Met 2004, 661, 219-238.

[30]

Raynaud GM, Rap RA. In situ observation of whiskers, pyramids and pits during the high-temperature oxidation of metals. Oxid. Met. 1983, 21, 89-102.

[31]

Tawancy H. High-temperature oxidation behavior of a wrought Ni-Cr-W-Mn-Si-La alloy. Oxid. Met. 1996, 45, 323-348.

[32]

Jang CH, Kim D, Kim D, Sah I, Ryu WS, Yoo YS. Oxidation behaviors of wrought nickel-based superalloys in various high temperature environments. Trans. Nonferrous Met. China 2011, 21, 1524-1531.

[33]

Elzey DM, Arzt E. Oxide dispersion strengthened superalloys: The role of grain structure and dispersion during high temperature low cycle fatigue. Metall. Soc. 1988, 595-604.

[34]

Cao JD, Zhang JS, Chen RF, Ye YX, Hua YQ. High temperature oxidation behavior of Ni-based superalloy GH202. Mater. Charact. 2016, 18, 122-128.

PDF (1382KB)

8

Accesses

0

Citation

Detail

Sections
Recommended

/