Data-driven approach to predict the fatigue properties of ferrous metal materials using the cGAN and machine-learning algorithms

Abstract

The stress-life curve (S–N) and low-cycle strain-life curve (E–N) are the two primary representations used to characterize the fatigue behavior of a material. These material fatigue curves are essential for structural fatigue analysis. However, conducting material fatigue tests is expensive and time-intensive. To address the challenge of data limitations on ferrous metal materials, we propose a novel method that utilizes the Random Forest Algorithm and transfer learning to predict the S–N and E–N curves of ferrous materials. In addition, a data-augmentation framework is introduced using a conditional generative adversarial network (cGAN) to overcome data deficiencies. By incorporating the cGAN-generated data, the accuracy (R ²) of the Random Forest Algorithm-trained model is improved by 0.3–0.6. It is proven that the cGAN can significantly enhance the prediction accuracy of the machine-learning model and balance the cost of obtaining fatigue data from the experiment.

Keywords

Fatigue life curve / Machine learning / Transfer learning / Conditional generative adversarial network (cGAN)

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Funding

Key Basic Research Project of Suzhou(#SJC2022029)

Key Technologies Research and Development Program http://dx.doi.org/10.13039/501100012165(No. 2022YFB4601804)

Innovative Research Group Project of the National Natural Science Foundation of China http://dx.doi.org/10.13039/100014718(No. 52205377)

Major Basic Research Project of the Natural Science Foundation of the Jiangsu Higher Education Institutions http://dx.doi.org/10.13039/501100013280(#SJC2022031)