Manufacturing task data chain-driven production logistics trajectory analysis and optimization decision making method

Lin Ling, Zhe-Ming Song, Xi Zhang, Peng-Zhou Cao, Xiao-Qiao Wang, Cong-Hu Liu, Ming-Zhou Liu

Advances in Manufacturing ›› 2024, Vol. 12 ›› Issue (1) : 185-206.

Advances in Manufacturing ›› 2024, Vol. 12 ›› Issue (1) : 185-206. DOI: 10.1007/s40436-023-00454-0
Article

Manufacturing task data chain-driven production logistics trajectory analysis and optimization decision making method

Author information +
History +

Abstract

Production logistics (PL) is considered as a critical factor that affects the efficiency and cost of production operations in discrete manufacturing systems. To effectively utilize manufacturing big data to improve PL efficiency and promote job shop floor economic benefits, this study proposes a PL trajectory analysis and optimization decision making method driven by a manufacturing task data chain (MTDC). First, the manufacturing task chain (MTC) is defined to characterize the discrete production process of a product. To handle manufacturing big data, the MTC data paradigm is designed, and the MTDC is established. Then, the logistics trajectory model is presented, where the various types of logistics trajectories are extracted using the MTC as the search engine for the MTDC. Based on this, a logistics efficiency evaluation indicator system is proposed to support the optimization decision making for the PL. Finally, a case study is applied to verify the proposed method, and the method determines the PL optimization decisions for PL efficiency without changing the layout and workshop equipment, which can assist managers in implementing the optimization decisions.

Keywords

Production logistics (PL) / Logistics trajectory analysis / Logistics optimization / Data driven / Manufacturing task data chain (MTDC)

Cite this article

Download citation ▾
Lin Ling, Zhe-Ming Song, Xi Zhang, Peng-Zhou Cao, Xiao-Qiao Wang, Cong-Hu Liu, Ming-Zhou Liu. Manufacturing task data chain-driven production logistics trajectory analysis and optimization decision making method. Advances in Manufacturing, 2024, 12(1): 185‒206 https://doi.org/10.1007/s40436-023-00454-0

References

[1.]
Xu K, Zhu K, Tao Y (2020) Multi-process scheduling optimization for small-batch orders. In: proceedings of the 2020 4th international conference on electronic information technology and computer engineering, pp 870‒874. https://doi.org/10.1145/3443467.3443870
[2.]
Yue MY, Zhou YD. Progress of theoretical research-oriented multi-species small batch machining process. Appl Mech Mater, 2013, 364: 470-473.
CrossRef Google scholar
[3.]
Li Q, Wei F, Zhou S. Early warning systems for multi-variety and small batch manufacturing based on active learning. J Intell Fuzzy Syst, 2017, 33(5): 2945-2952.
CrossRef Google scholar
[4.]
Liu ZF, Zhang YZ, Zhang CX, et al. (2021) Real-time workshop digital twin scheduling platform for discrete manufacturing. J Phys: Conf Ser, 1884, 1: 012006
[5.]
Qu T, Lei SP, Wang ZZ, et al. IoT-based real-time production logistics synchronization system under smart cloud manufacturing. Int J Adv Manuf Technol, 2015, 84(1/4): 147-164.
[6.]
Peng MJ. Analysis of factors affecting manufacturing logistics costs. Mod Commer Ind, 2017, 2: 29-30.
[7.]
Balon B, Roszak M. Cost-quantitative analysis of non-compliance in the internal logistics process. Prod Eng Arch, 2020, 26(2): 60-66.
CrossRef Google scholar
[8.]
Winkelhaus S, Grosse EH. Logistics 4.0: a systematic review towards a new logistics system. Int J Prod Res, 2020, 58(1): 18-43.
CrossRef Google scholar
[9.]
Yang W, Li W, Cao Y, et al. Real-time production and logistics self-adaption scheduling based on information entropy theory. Sensors, 2020, 20(16): 4507.
CrossRef Google scholar
[10.]
Zhang Y, Zhang G, Wang J, et al. Real-time information capturing and integration framework of the internet of manufacturing things. Int J Comput Integr Manuf, 2015, 28(8): 811-822.
CrossRef Google scholar
[11.]
Cao W, Jiang P, Lu P, et al. Real-time data-driven monitoring in job-shop floor based on radio frequency identification. Int J Adv Manuf Technol, 2017, 92(5): 2099-2120.
CrossRef Google scholar
[12.]
Anandhi S, Anitha R, Sureshkumar V. IoT enabled RFID authentication and secure object tracking system for smart logistics. Wirel Pers Commun, 2019, 104(2): 543-560.
CrossRef Google scholar
[13.]
Wang T, Qiu L, Sangaiah AK, et al. Edge-computing-based trustworthy data collection model in the internet of things. IEEE Internet Things J, 2020, 7(5): 4218-4227.
CrossRef Google scholar
[14.]
Zhong RY, Huang GQ, Lan S, et al. A big data approach for logistics trajectory discovery from RFID-enabled production data. Int J Prod Econ, 2015, 165: 260-272.
CrossRef Google scholar
[15.]
Zhong RY, Xu C, Chen C, et al. Big data analytics for physical internet-based intelligent manufacturing shop floors. Int J Prod Res, 2017, 55(9): 2610-2621.
CrossRef Google scholar
[16.]
Zhong RY (2018) Analysis of RFID datasets for smart manufacturing shop floors. In: 2018 IEEE 15th international conference on networking, sensing and control (ICNSC). IEEE, pp 1‒4. https://doi.org/10.1109/ICNSC.2018.8361321
[17.]
Qu T, Thürer M, Wang J, et al. System dynamics analysis for an Internet-of-Things-enabled production logistics system. Int J Prod Res, 2017, 55(9): 2622-2649.
CrossRef Google scholar
[18.]
Knoll D, Reinhart G, Prüglmeier M. Enabling value stream mapping for internal logistics using multidimensional process mining. Expert Syst Appl, 2019, 124: 130-142.
CrossRef Google scholar
[19.]
Tripathi AK, Sharma K, Bala M, et al. A parallel military-dog-based algorithm for clustering big data in cognitive industrial internet of things. IEEE Trans Industr Inf, 2020, 17(3): 2134-2142.
CrossRef Google scholar
[20.]
Luo H, Wang K, Kong XT, et al. Synchronized production and logistics via ubiquitous computing technology. Robot Comput Integr Manuf, 2017, 45: 99-115.
CrossRef Google scholar
[21.]
Jiang A, Chi Q, Gao J, et al. An integrated approach to forecasting intermittent demand for electric power materials. Comput Econ, 2019, 53(4): 1309-1335.
CrossRef Google scholar
[22.]
Ren S, Zhao X, Huang B, et al. A framework for shopfloor material delivery based on real-time manufacturing big data. J Ambient Intell Humaniz Comput, 2019, 10(3): 1093-1108.
CrossRef Google scholar
[23.]
Sly D, Helwig M, Hu G. Improving the efficiency of large manufacturing assembly plants. Proc Manuf, 2017, 11: 1818-1825.
[24.]
Wang W, Zhang Y, Zhong RY. A proactive material handling method for CPS enabled shop-floor. Robot Comput Integr Manuf, 2020, 61: 101849.
CrossRef Google scholar
[25.]
Huang B, Wang W, Ren S, et al. A proactive task dispatching method based on future bottleneck prediction for the smart factory. Int J Comput Integr Manuf, 2019, 32(3): 278-293.
CrossRef Google scholar
[26.]
Lu Z, Zhuang Z, Huang Z, et al. A framework of ment based intelligent production logistics system. Proc CIRP, 2019, 83: 557-562.
CrossRef Google scholar
[27.]
Yao F, Keller A, Ahmad M et al (2018) Optimizing the scheduling of autonomous guided vehicle in a manufacturing process. In: 2018 IEEE 16th international conference on industrial informatics (INDIN). IEEE, pp 264‒269, https://doi.org/10.1109/INDIN.2018.8471979
[28.]
Zhang Y, Zhang G, Du W, et al. An optimization method for shopfloor material handling based on real-time and multi-source manufacturing data. Int J Prod Econ, 2015, 165: 282-292.
CrossRef Google scholar
[29.]
Kang Y, Feng G, Wang Z, et al. Real-time task assignment method of two-load AGV under dynamic change of goods urgency in logistics warehouse. J Phys: Conf Ser, 2020, 1576(1): 012055.
CrossRef Google scholar
[30.]
Qian C, Zhang Y, Jiang C, et al. A real-time data-driven collaborative mechanism in fixed-position assembly systems for smart manufacturing. Robot Comput Integr Manuf, 2020, 61: 101841.
CrossRef Google scholar
[31.]
Wang J, Zhang Y, Liu Y, et al. Multiagent and bargaining-game-based real-time scheduling for internet of things-enabled flexible job shop. IEEE Internet Things J, 2018, 6(2): 2518-2531.
CrossRef Google scholar
[32.]
Guo Z, Zhang Y, Zhao X, et al. CPS-based self-adaptive collaborative control for smart production-logistics systems. IEEE Trans Cybern, 2020, 51(1): 188-198.
CrossRef Google scholar
[33.]
Zafarzadeh M, Wiktorsson M, Hauge JB, et al. Data-driven production logistics–an industrial case study on potential and challenges. Smart Sustain Manuf Syst, 2019, 3: 53-78.
CrossRef Google scholar
[34.]
Liu S, Wang L, Wang X et al (2020) A framework of data-driven dynamic optimization for smart production logistics. In: IFIP international conference on advances in production management systems. Springer, Cham, pp 213‒221. https://doi.org/10.1007/978-3-030-57997-5_25
[35.]
Guo H, Zhu Y, Zhang Y, et al. A digital twin-based layout optimization method for discrete manufacturing workshop. Int J Adv Manuf Technol, 2021, 112(5): 1307-1318.
CrossRef Google scholar
[36.]
Andrade-Gutierrez ES, Carranza-Bernal SY, Hernandez-Sandoval J, et al. Optimization in a flexible die-casting engine-head plant via discrete event simulation. Int J Adv Manuf Technol, 2018, 95(9): 4459-4468.
CrossRef Google scholar
[37.]
Pilati F, Regattieri A. The impact of digital technologies and artificial intelligence on production systems in today industry 4.0 environment. Netw Ind Q, 2018, 20(2): 16-20.
[38.]
Wang F, Liu S, Liu P et al (2006) Bridging physical and virtual worlds: complex event processing for RFID data streams. In: International conference on extending database technology. Springer, Berlin, pp 588–607. https://doi.org/10.1007/11687238_36
[39.]
Tiacci L. Object-oriented event-graph modeling formalism to simulate manufacturing systems in the Industry 4.0 era. Simul Modell Pract Theory, 2020, 99: 102027.
CrossRef Google scholar
[40.]
Rahman H, Ahmed N, Hussain MI. A QoS-aware hybrid data aggregation scheme for Internet of Things. Ann Telecommun, 2018, 73(7): 475-486.
CrossRef Google scholar
[41.]
da Silva ACF, Hirmer P, Mitschang B (2019) Model-based operator placement for data processing in iot environments. In: 2019 IEEE international conference on smart computing (SMARTCOMP). IEEE, pp 439‒443. https://doi.org/10.1109/SMARTCOMP.2019.00084
[42.]
Yousif A, Abdlkader HM (2019) A novel approach for reducing RFID uncertainty using variational bayesian inference. In: 2019 29th international conference on computer theory and applications (ICCTA). IEEE, pp 96‒101. https://doi.org/10.1109/ICCTA48790.2019.9478805
[43.]
Wu Y, Shen H, Sheng QZ. A cloud-friendly RFID trajectory clustering algorithm in uncertain environments. IEEE Trans Parallel Distrib Syst, 2014, 26(8): 2075-2088.
CrossRef Google scholar
[44.]
Zhang Y, Guo Z, Lv J, et al. A framework for smart production-logistics systems based on CPS and industrial IoT. IEEE Trans Industr Inf, 2018, 14(9): 4019-4032.
CrossRef Google scholar
[45.]
Schiffer M, Schneider M, Laporte G. Designing sustainable mid-haul logistics networks with intra-route multi-resource facilities. Eur J Oper Res, 2018, 265(2): 517-532.
CrossRef Google scholar
[46.]
Bayhan H, Meißner M, Kaiser P, et al. Presentation of a novel real-time production supply concept with cyber-physical systems and efficiency validation by process status indicators. Int J Adv Manuf Technol, 2020, 108(1): 527-537.
CrossRef Google scholar
[47.]
Tavana M, Zareinejad M, Santos-Arteaga FJ, et al. A conceptual analytic network model for evaluating and selecting third-party reverse logistics providers. Int J Adv Manuf Technol, 2016, 86(5): 1705-1721.
CrossRef Google scholar
[48.]
Govindan K, Sarkis J, Palaniappan M. An analytic network process-based multicriteria decision making model for a reverse supply chain. Int J Adv Manuf Technol, 2013, 68(1): 863-880.
CrossRef Google scholar
[49.]
Wang W, Yang H, Zhang Y, et al. IoT-enabled real-time energy efficiency optimisation method for energy-intensive manufacturing enterprises. Int J Comput Integr Manuf, 2018, 31(4/5): 362-379.
CrossRef Google scholar
[50.]
Chen W, Li SB, Huang H. Active perception and management model for manufacturing data in discrete IoMT-based process. Comput Integr Manuf Syst, 2016, 22: 166-176.
[51.]
Zhang Y, Ma S, Yang H, et al. A big data driven analytical framework for energy-intensive manufacturing industries. J Clean Prod, 2018, 197: 57-72.
CrossRef Google scholar
[52.]
Zhou Z, Cai Y, Xiao Y, et al. The optimization of reverse logistics cost based on value flow analysis–a case study on automobile recycling company in China. J Intell Fuzzy Syst, 2018, 34(2): 807-818.
CrossRef Google scholar
[53.]
Liu X, Qu T, Wu Q, et al. Internet-of-thing-based dynamic kitting synchronization of production and logistics: analysis and solution. Ind Eng J, 2017, 20(3): 35.
CrossRef Google scholar
[54.]
Peng J (2019) Mathematical models for logistics network optimization with uncertain data. In: Proceedings of the 2019 international conference on information technology and computer communications, pp 93‒100. https://doi.org/10.1145/3355402.3355403
Funding
the University Discipline (Professional) Top-notch Talent Academic Funding Project of Anhui Province; the General Project of National Natural Science Foundation of Anhui Province

Accesses

Citations

Detail

Sections
Recommended

/