Debris effect on the surface wear and damage evolution of counterpart materials subjected to contact sliding

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Debris effect on the surface wear and damage evolution of counterpart materials subjected to contact sliding

Wei Li , Liang-Chi Zhang , Chu-Han Wu , Zhen-Xiang Cui , Chao Niu , Yan Wang

Advances in Manufacturing ›› 2022, Vol. 10 ›› Issue (1) : 72 -86.

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Advances in Manufacturing ›› 2022, Vol. 10 ›› Issue (1) : 72 -86. DOI: 10.1007/s40436-021-00377-8

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Debris effect on the surface wear and damage evolution of counterpart materials subjected to contact sliding

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¹ School of Mechanical and Manufacturing Engineering, The University of New South Wales, 2052, Sydney, NSW, Australia

² Shenzhen Key Laboratory of Cross-Scale Manufacturing Mechanics, Southern University of Science and Technology, 518055, Shenzhen, Guangdong, People’s Republic of China

³ SUSTech Institute for Manufacturing Innovation, Southern University of Science and Technology, 518055, Shenzhen, Guangdong, People’s Republic of China

⁴ Department of Mechanics and Aerospace Engineering, Southern University of Science and Technology, 518055, Shenzhen, Guangdong, People’s Republic of China

⁵ Baoshan Iron & Steel Co., Ltd, 200941, Shanghai, People’s Republic of China

^b zhanglc@sustech.edu.cn

Wei Li is a PhD candidate at the school of Mechanical and Manufacturing Engineering, University of New South Wales, Australia. His current research fields include sliding wear, metal forming and application of artificial intelligent methods in the engineering areas.

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Liang-Chi Zhang is an academician/chair professor at Southern University of Science and Technology. His research interests include: precision manufacturing, bio-manufacturing, nanotechnology, characterisation of advanced materials, tribology, solid mechanics, computational mechanics.

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Chu-Han Wu is a research fellow in the school of Mechanical and Manufacturing Engineering at the University of New South Wales Australia. He received his Ph.D. from the University of New South Wales in 2016. His current research fields include contact mechanics, lubrication theory, numerical modelling and metal forming.

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Zhen-Xiang Cui is a researcher at the Research Institute of Baoshan Iron & Steel Co., Ltd. His research interests include the forming of advanced hight strength steel, the galling & wear of tools and the galling characteristics of steel plate.

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Chao Niu is a researcher of Baoshan Iron and Steel Co., Ltd., engaged in the research of cold stamping forming technology of high strength steels. He has a deep research on mechanical behaviour characterization, formability evaluation and analysis, springback prediction, etc.

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Yan Wang is a PhD candidate at the School of Mechanical and Manufacturing Engineering, University of New South Wales, Australia. Her research interests include wear testing, lubricated wear and wear mechanism, with a focus on surface integrity of magnesium alloys subjected to sliding and rolling.

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Abstract

This paper aims to explore the debris effect on surface wear and damage evolution of counterpart materials during contact sliding. A cylinder-on-flat testing configuration is used to investigate the wear behaviours of the contact pair. To explore the roles of wear debris, compressed air is applied to remove the debris in sliding zones. The comparative study demonstrates that the influence of debris removal is related to the surface properties of contact pairs. When substantial wear debris accumulates on the tool surface, debris removal can considerably alter surface damage evolution, resulting in different friction transitions, distinct surface morphology of contact pair, as well as different rates of material removal. It has been found that the surface damage evolution will not reach a stable stage unless the increase of wear particle number ceases or the average size of wear particles becomes lower than a specific threshold. However, the influence of debris removal reduces when the adhesion between the contact pair materials gets smaller.

Keywords

Sliding wear / Debris effect / Debris distribution / Contact sliding / Metal forming

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Wei Li, Liang-Chi Zhang, Chu-Han Wu, Zhen-Xiang Cui, Chao Niu, Yan Wang. Debris effect on the surface wear and damage evolution of counterpart materials subjected to contact sliding. Advances in Manufacturing, 2022, 10(1): 72-86 DOI:10.1007/s40436-021-00377-8

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Funding

baosteel australia research and development centre(BA17001)

arc hub for computational particle technology(IH140100035)

chinese guangdong specific discipline project(2020ZDZX2006)

shenzhen key laboratory project of cross-scale manufacturing mechanics(ZDSYS20200810171201007)

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