Nickel-titanium shape memory alloys made by selective laser melting: a review on process optimisation
Omar Ahmed Mohamed , Syed Hasan Masood , Wei Xu
Advances in Manufacturing ›› 2022, Vol. 10 ›› Issue (1) : 24 -58.
Nickel-titanium shape memory alloys made by selective laser melting: a review on process optimisation
Selective laser melting (SLM) is a mainstream powder-bed fusion additive manufacturing (AM) process that creates a three-dimensional (3D) object using a high power laser to fuse fine particles of various metallic powders such as copper, tool steel, cobalt chrome, titanium, tungsten, aluminium and stainless steel. Over the past decade, SLM has received significant attention due to its capability in producing dense parts with superior mechanical properties. As a premier shape memory alloy, the nickel-titanium (NiTi) shape memory alloy is attractive for a variety of biomedical applications due to its superior mechanical properties, superelasticity, corrosion resistance and biocompatibility. This paper presents a comprehensive review of the recent progress in NiTi alloys produced by the SLM process, with a particular focus on the relationship between processing parameters, resultant microstructures and properties. Current research gaps, challenges and suggestions for future research are also addressed.
Additive manufacturing (AM) / Selective laser melting (SLM) / Microstructure / NiTi alloy / Mechanical properties
| [1] |
|
| [2] |
Shih RH (2013) Parametric modeling with Creo Parametric 2.0. SDC Publications |
| [3] |
Craeghs T, Clijsters S, Yasa E et al (2011) Online quality control of selective laser melting. Proceedings of the solid free form fabrication symposium. Austin, TX. pp 212–226 |
| [4] |
|
| [5] |
|
| [6] |
|
| [7] |
|
| [8] |
|
| [9] |
|
| [10] |
|
| [11] |
|
| [12] |
|
| [13] |
|
| [14] |
|
| [15] |
|
| [16] |
Meier H, Haberland C, Frenzel J et al (2009) Selective laser melting of NiTi shape memory components. In: Innovative developments in design and manufacturing. CRC Press-Taylor & Francis Group, pp 251–256 |
| [17] |
|
| [18] |
|
| [19] |
|
| [20] |
|
| [21] |
|
| [22] |
|
| [23] |
|
| [24] |
|
| [25] |
|
| [26] |
|
| [27] |
Wysocki B, Maj P, Sitek R et al (2017) Laser and electron beam additive manufacturing methods of fabricating titanium bone implants. Appl Sci 7(7):657. https://doi.org/10.3390/app7070657 |
| [28] |
|
| [29] |
Walker JM, Haberland C, Andani MT et al (2016) Process development and characterization of additively manufactured nickel-titanium shape memory parts. J Intell Mater Syst Struct 27(19):2653–2660 |
| [30] |
|
| [31] |
|
| [32] |
|
| [33] |
|
| [34] |
|
| [35] |
Haberland C, Elahinia M, Walker J et al (2013) Additive manufacturing of shape memory devices and pseudoelastic components. ASME 2013 conference on smart materials, adaptive structures and intelligent systems, (American Society of Mechanical Engineers): V001T001A005–V001T001A005 |
| [36] |
Baker HL (2019) The development and processing of nickel titanium shape memory alloys containing palladium using selective laser melting. Dissertation, University of Birmingham |
| [37] |
Haberland C (2012) Additive Verarbeitung von NiTi–Formgedächtniswerkstoffen mittels Selective-Laser-Melting. Shaker |
| [38] |
|
| [39] |
|
| [40] |
|
| [41] |
|
| [42] |
|
| [43] |
|
| [44] |
Ebel T (2019) Metal injection molding (MIM) of titanium and titanium alloys. Handbook of metal injection molding. Elsevier. pp 431–460 |
| [45] |
|
| [46] |
Saunders M (2018) How process parameters drive successful metal AM part production. Metal AM 4(2):127–135 |
| [47] |
Walker JM (2014) Additive manufacturing towards the realization of porous and stiffness-tailored NiTi implants. Dissertation, University of Toledo |
| [48] |
Domashenkova MDA, Smurova I, Smirnovb M et al (2017) Selective laser melting of NiTi powder. in Lasers in Manufacturing Conference , Munich, Germany |
| [49] |
|
| [50] |
|
| [51] |
|
| [52] |
|
| [53] |
Parry L, Ashcroft I, Bracket D et al (2015) Investigation of residual stresses in selective laser melting. Key Engineering Materials Trans Tech Publ pp 129–132 |
| [54] |
|
| [55] |
Saedi S, Turabi AS, Andani MT et al (2016) Thermomechanical characterization of Ni-rich NiTi fabricated by selective laser melting. Smart Mater Struct 25(3):035005. https://doi.org/10.1088/0964-1726/25/3/035005 |
| [56] |
|
| [57] |
|
| [58] |
|
| [59] |
|
| [60] |
|
| [61] |
Moghaddam NS (2019) Achieving superelasticity in additively manufactured NiTi in compression without post-process heat treatment. Sci Rep 9(1):41. https://doi.org/10.1038/s41598-018-36641-4 |
| [62] |
|
| [63] |
|
| [64] |
|
| [65] |
|
| [66] |
|
| [67] |
|
| [68] |
|
| [69] |
|
| [70] |
Gan J, Duan L, Li F et al (2021) Effect of laser energy density on the evolution of Ni4Ti3 precipitate and property of NiTi shape memory alloys prepared by selective laser melting. J Alloy Compd 869:159338. https://doi.org/10.1016/j.jallcom.2021.159338 |
| [71] |
|
| [72] |
Haberland C, Meier H, Frenzel J (2012) On the properties of Ni-rich NiTi shape memory parts produced by selective laser melting. ASME 2012 conference on smart materials, adaptive structures and intelligent systems, American Society of Mechanical Engineers Digital Collection, pp 97–104 |
| [73] |
|
| [74] |
Bayati P, Jahadakbar A, Barati M et al (2020) Toward low and high cycle fatigue behavior of SLM-fabricated NiTi: considering the effect of build orientation and employing a self-heating approach. Int J Mech Sci 105878. https://doi.org/10.1016/j.ijmecsci.2020.105878 |
| [75] |
Meier H, Haberland C, Frenzel J (2011) Structural and functional properties of NiTi shape memory alloys produced by selective laser melting. Innovative developments in design and manufacturing: advanced research in virtual and rapid prototyping, pp 291–296 |
| [76] |
|
| [77] |
|
| [78] |
|
| [79] |
|
| [80] |
|
| [81] |
|
| [82] |
|
| [83] |
|
| [84] |
Moghaddam NS (2018) Influence of SLM on compressive response of NiTi scaffolds. Behavior and mechanics of multifunctional materials and composites XII, International Society for Optics and Photonics,105960H |
| [85] |
|
/
| 〈 |
|
〉 |