Nickel-titanium shape memory alloys made by selective laser melting: a review on process optimisation

Omar Ahmed Mohamed , Syed Hasan Masood , Wei Xu

Advances in Manufacturing ›› 2022, Vol. 10 ›› Issue (1) : 24 -58.

PDF
Advances in Manufacturing ›› 2022, Vol. 10 ›› Issue (1) : 24 -58. DOI: 10.1007/s40436-021-00376-9
Article

Nickel-titanium shape memory alloys made by selective laser melting: a review on process optimisation

Author information +
History +
PDF

Abstract

Selective laser melting (SLM) is a mainstream powder-bed fusion additive manufacturing (AM) process that creates a three-dimensional (3D) object using a high power laser to fuse fine particles of various metallic powders such as copper, tool steel, cobalt chrome, titanium, tungsten, aluminium and stainless steel. Over the past decade, SLM has received significant attention due to its capability in producing dense parts with superior mechanical properties. As a premier shape memory alloy, the nickel-titanium (NiTi) shape memory alloy is attractive for a variety of biomedical applications due to its superior mechanical properties, superelasticity, corrosion resistance and biocompatibility. This paper presents a comprehensive review of the recent progress in NiTi alloys produced by the SLM process, with a particular focus on the relationship between processing parameters, resultant microstructures and properties. Current research gaps, challenges and suggestions for future research are also addressed.

Keywords

Additive manufacturing (AM) / Selective laser melting (SLM) / Microstructure / NiTi alloy / Mechanical properties

Cite this article

Download citation ▾
Omar Ahmed Mohamed, Syed Hasan Masood, Wei Xu. Nickel-titanium shape memory alloys made by selective laser melting: a review on process optimisation. Advances in Manufacturing, 2022, 10(1): 24-58 DOI:10.1007/s40436-021-00376-9

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

Zhang LG, Fisher JP, Leong K. 3D bioprinting and nanotechnology in tissue engineering and regenerative medicine, 2015, Cambridge: Academic Press

[2]

Shih RH (2013) Parametric modeling with Creo Parametric 2.0. SDC Publications

[3]

Craeghs T, Clijsters S, Yasa E et al (2011) Online quality control of selective laser melting. Proceedings of the solid free form fabrication symposium. Austin, TX. pp 212–226

[4]

Mantovani D. Shape memory alloys: properties and biomedical applications. JOM, 2000, 52: 36-44.

[5]

Wang XB, Kustov S, Van Humbeeck J. A short review on the microstructure, transformation behavior and functional properties of NiTi shape memory alloys fabricated by selective laser melting. Materials, 2018, 11(9): 1683.

[6]

Li C, Liu J, Guo Y. Prediction of residual stress and part distortion in selective laser melting. Procedia CIRP, 2016, 45: 171-174.

[7]

Bormann T, Müller B, Schinhammer M, et al. Microstructure of selective laser melted nickel-titanium. Mater Charact, 2014, 94: 189-202.

[8]

Khoo ZX, Liu Y, An J, et al. A review of selective laser melted NiTi shape memory alloy. Materials, 2018, 11(4): 519.

[9]

Ou SF, Peng BY, Chen YC, et al. Manufacturing and characterization of NiTi alloy with functional properties by selective laser melting. Metals, 2018, 8(5): 342.

[10]

Manakari V, Parande G, Gupta M. Selective laser melting of magnesium and magnesium alloy powders: a review. Metals, 2016, 7(1): 2.

[11]

Van Humbeeck J. Shape memory alloys: a material and a technology. Adv Eng Mater, 2001, 3(11): 837-850.

[12]

Alvarez K, Nakajima H. Metallic scaffolds for bone regeneration. Materials, 2009, 2(3): 790-832.

[13]

Bogue R. Shape-memory materials: a review of technology and applications. Assem Autom, 2009, 29(3): 214-219.

[14]

Ma J, Franco B, Tapia G, et al. Spatial control of functional response in 4D-printed active metallic structures. Sci Rep, 2017, 7: 46707.

[15]

Wadood A. Brief overview on nitinol as biomaterial. Adv Mater Sci Eng, 2016, 2016: 4173138.

[16]

Meier H, Haberland C, Frenzel J et al (2009) Selective laser melting of NiTi shape memory components. In: Innovative developments in design and manufacturing. CRC Press-Taylor & Francis Group, pp 251–256

[17]

Fernandes DJ, Peres RV, Mendes AM, et al. Understanding the shape-memory alloys used in orthodontics. Int Scholarly Res Notices, 2011, 2011.

[18]

de Wild M, Meier F, Bormann T, et al. Damping of selective-laser-melted NiTi for medical implants. J Mater Eng Perform, 2014, 23(7): 2614-2619.

[19]

Marattukalam JJ, Balla VK, Das M, et al. Effect of heat treatment on microstructure, corrosion, and shape memory characteristics of laser deposited NiTi alloy. J Alloy Compd, 2018, 744: 337-346.

[20]

Saedi S, Turabi AS, Andani MT, et al. The influence of heat treatment on the thermomechanical response of Ni-rich NiTi alloys manufactured by selective laser melting. J Alloy Compd, 2016, 677: 204-210.

[21]

Yang Y, Zhan JB, Li B, et al. Laser beam energy dependence of martensitic transformation in SLM fabricated NiTi shape memory alloy. Materialia, 2019, 6.

[22]

Haberland C, Elahinia M, Walker JM, et al. On the development of high quality NiTi shape memory and pseudoelastic parts by additive manufacturing. Smart Mater Struct, 2014, 23(10): .

[23]

Habijan T, Haberland C, Meier H, et al. The biocompatibility of dense and porous nickel-titanium produced by selective laser melting. Mater Sci Eng C, 2013, 33(1): 419-426.

[24]

Andani MT, Moghaddam NS, Haberland C, et al. Metals for bone implants. Part 1. Powder metallurgy and implant rendering. Acta Biomaterialia, 2014, 10(10): 4058-4070.

[25]

Zhao Y, Taya M, Kang Y, et al. Compression behavior of porous NiTi shape memory alloy. Acta Mater, 2005, 53(2): 337-343.

[26]

Trevisan F, Calignano F, Aversa A, et al. Additive manufacturing of titanium alloys in the biomedical field: processes, properties and applications. J Appl Biomater Functional Mater, 2018, 16(2): 57-67.

[27]

Wysocki B, Maj P, Sitek R et al (2017) Laser and electron beam additive manufacturing methods of fabricating titanium bone implants. Appl Sci 7(7):657. https://doi.org/10.3390/app7070657

[28]

Yilmaz OU, Adnan A. Shaped metal deposition technique in additive manufacturing: a review. Proc Inst Mech Eng Part B: J Eng Manuf, 2016, 230(10): 1781-1798.

[29]

Walker JM, Haberland C, Andani MT et al (2016) Process development and characterization of additively manufactured nickel-titanium shape memory parts. J Intell Mater Syst Struct 27(19):2653–2660

[30]

Dadbakhsh S, Speirs M, Van Humbeeck J, et al. Laser additive manufacturing of bulk and porous shape-memory NiTi alloys: from processes to potential biomedical applications. MRS Bull, 2016, 41(10): 765-774.

[31]

Metel A, Stebulyanin M, Fedorov S, et al. Power density distribution for laser additive manufacturing (SLM): potential, fundamentals and advanced applications. Technologies, 2019, 7(1): 5.

[32]

Shishkovsky I, Yadroitsev I, Smurov IY. Manufacturing three-dimensional nickel titanium articles using layer-by-layer laser-melting technology. Tech Phys Lett, 2013, 39(12): 1081-1084.

[33]

Shishkovsky I, Yadroitsev I, Smurov I. Direct selective laser melting of nitinol powder. Phys Procedia, 2012, 39: 447-454.

[34]

Johansen K, Voggenreiter H, Eggeler G. On the effect of TiC particles on the tensile properties and on the intrinsic two way effect of NiTi shape memory alloys produced by powder metallurgy. Mater Sci Eng A, 1999, 273: 410-414.

[35]

Haberland C, Elahinia M, Walker J et al (2013) Additive manufacturing of shape memory devices and pseudoelastic components. ASME 2013 conference on smart materials, adaptive structures and intelligent systems, (American Society of Mechanical Engineers): V001T001A005–V001T001A005

[36]

Baker HL (2019) The development and processing of nickel titanium shape memory alloys containing palladium using selective laser melting. Dissertation, University of Birmingham

[37]

Haberland C (2012) Additive Verarbeitung von NiTi–Formgedächtniswerkstoffen mittels Selective-Laser-Melting. Shaker

[38]

Wang C, Tan XP, Du Z, et al. Additive manufacturing of NiTi shape memory alloys using pre-mixed powders. J Mater Process Technol, 2019, 271: 152-161.

[39]

Dadbakhsh S, Speirs M, Kruth J, et al. Effect of SLM parameters on transformation temperatures of shape memory nickel titanium parts. Adv Eng Mater, 2014, 16(9): 1140-1146.

[40]

Ren DC, Zhang HB, Liu YJ, et al. Microstructure and properties of equiatomic Ti-Ni alloy fabricated by selective laser melting. Mater Sci Eng A, 2020, 771: 138586

[41]

Dadbakhsh S, Speirs M, Kruth JP. Influence of SLM on shape memory and compression behaviour of NiTi scaffolds. CIRP Ann, 2015, 64(1): 209-212.

[42]

Li S, Hassanin H, Attallah MM. The development of TiNi-based negative Poisson's ratio structure using selective laser melting. Acta Mater, 2016, 105: 75-83.

[43]

Bache M. A review of dwell sensitive fatigue in titanium alloys: the role of microstructure, texture and operating conditions. Int J Fatigue, 2003, 25(9/11): 1079-1087.

[44]

Ebel T (2019) Metal injection molding (MIM) of titanium and titanium alloys. Handbook of metal injection molding. Elsevier. pp 431–460

[45]

Sutton AT, Kriewall CS, Leu MC, et al. Powder characterisation techniques and effects of powder characteristics on part properties in powder-bed fusion processes. Virtual and Physical Prototyping, 2017, 12(1): 3-29.

[46]

Saunders M (2018) How process parameters drive successful metal AM part production. Metal AM 4(2):127–135

[47]

Walker JM (2014) Additive manufacturing towards the realization of porous and stiffness-tailored NiTi implants. Dissertation, University of Toledo

[48]

Domashenkova MDA, Smurova I, Smirnovb M et al (2017) Selective laser melting of NiTi powder. in Lasers in Manufacturing Conference , Munich, Germany

[49]

Ma C, Andani MT, Qin H, et al. Improving surface finish and wear resistance of additive manufactured nickel-titanium by ultrasonic nano–crystal surface modification. J Mater Process Technol, 2017, 249: 433-440.

[50]

Pyoun YS, Park JH, Cho IH, et al. A study on the ultrasonic nano crystal surface modification (UNSM) technology and it’s application. Trans Korean Soc Mech Eng A, 2009, 33(3): 190-195.

[51]

Firstov GS, Vitchev RG, Kumar H, et al. Surface oxidation of NiTi shape memory alloy. Biomaterials, 2002, 23(24): 4863-4871.

[52]

Zhao C, Liang H, Luo S, et al. The effect of energy input on reaction, phase transition and shape memory effect of NiTi alloy by selective laser melting. J J Alloys Compounds, 2020, 817: 153288.

[53]

Parry L, Ashcroft I, Bracket D et al (2015) Investigation of residual stresses in selective laser melting. Key Engineering Materials Trans Tech Publ pp 129–132

[54]

Khanlari K, Ramezani M, Kelly P. 60NiTi: a review of recent research findings, potential for structural and mechanical applications, and areas of continued investigations. Trans Indian Inst Met, 2018, 71(4): 781-799.

[55]

Saedi S, Turabi AS, Andani MT et al (2016) Thermomechanical characterization of Ni-rich NiTi fabricated by selective laser melting. Smart Mater Struct 25(3):035005. https://doi.org/10.1088/0964-1726/25/3/035005

[56]

Frenzel J, et al. On the effect of alloy composition on martensite start temperatures and latent heats in Ni-Ti-based shape memory alloys. Acta Mater, 2015, 90: 213-231.

[57]

Das S. Physical aspects of process control in selective laser sintering of metals. Adv Eng Mater, 2003, 5(10): 701-711.

[58]

Bormann T, Schumacher R, Müller B, et al. Tailoring selective laser melting process parameters for NiTi implants. J Mater Eng Perform, 2012, 21(12): 2519-2524.

[59]

Wang XB, Speirs M, Kustov S, et al. Selective laser melting produced layer-structured NiTi shape memory alloys with high damping properties and Elinvar effect. Scripta Mater, 2018, 146: 246-250.

[60]

Saedi S, Moghaddam NS, Amerinatanzi A, et al. On the effects of selective laser melting process parameters on microstructure and thermomechanical response of Ni-rich NiTi. Acta Mater, 2018, 144: 552-560.

[61]

Moghaddam NS (2019) Achieving superelasticity in additively manufactured NiTi in compression without post-process heat treatment. Sci Rep 9(1):41. https://doi.org/10.1038/s41598-018-36641-4

[62]

Song B, Dong S, Deng S, et al. Microstructure and tensile properties of iron parts fabricated by selective laser melting. Opt Laser Technol, 2014, 56: 451-460.

[63]

Haider A, Hassan G, Kamran M. Processing parameter effects on residual stress and mechanical properties of selective laser melted Ti6Al4V. J Mater Eng Perform, 2018, 27(8): 4059-4068.

[64]

Xiong W, Hao L, Li Y, et al. Effect of selective laser melting parameters on morphology, microstructure, densification and mechanical properties of supersaturated silver alloy. Mater Des, 2019, 170.

[65]

Li J, Ren H, Liu C, et al. The effect of specific energy density on microstructure and corrosion resistance of CoCrMo alloy fabricated by laser metal deposition. Materials, 2019, 12(8): 1321.

[66]

Debroy T, Wei HL, Zuback J, et al. Additive manufacturing of metallic components–process, structure and properties. Prog Mater Sci, 2018, 92: 112-224.

[67]

Ma F, Wen G, Ping T, et al. Effect of cooling rate on the precipitation behavior of carbonitride in microalloyed steel slab. Metall Mater Trans B, 2011, 42(1): 81-86.

[68]

Xiong ZW, Li ZH, Sun Z, et al. Selective laser melting of NiTi alloy with superior tensile property and shape memory effect. J Mater Sci Technol, 2019, 35(10): 120-124.

[69]

Lu HZ, Yang C, Luo X, et al. Ultrahigh-performance TiNi shape memory alloy by 4D printing. Mater Sci Eng, A, 2019, 763.

[70]

Gan J, Duan L, Li F et al (2021) Effect of laser energy density on the evolution of Ni4Ti3 precipitate and property of NiTi shape memory alloys prepared by selective laser melting. J Alloy Compd 869:159338. https://doi.org/10.1016/j.jallcom.2021.159338

[71]

Moghaddam NS, Saghaian SE, Amerinatanzi A, et al. Anisotropic tensile and actuation properties of NiTi fabricated with selective laser melting. Mater Sci Eng A, 2018, 724: 220-230.

[72]

Haberland C, Meier H, Frenzel J (2012) On the properties of Ni-rich NiTi shape memory parts produced by selective laser melting. ASME 2012 conference on smart materials, adaptive structures and intelligent systems, American Society of Mechanical Engineers Digital Collection, pp 97–104

[73]

Dadbakhsh S, Vrancken B, Kruth JP, et al. Texture and anisotropy in selective laser melting of NiTi alloy. Mater Sci Eng A, 2016, 650: 225-232.

[74]

Bayati P, Jahadakbar A, Barati M et al (2020) Toward low and high cycle fatigue behavior of SLM-fabricated NiTi: considering the effect of build orientation and employing a self-heating approach. Int J Mech Sci 105878. https://doi.org/10.1016/j.ijmecsci.2020.105878

[75]

Meier H, Haberland C, Frenzel J (2011) Structural and functional properties of NiTi shape memory alloys produced by selective laser melting. Innovative developments in design and manufacturing: advanced research in virtual and rapid prototyping, pp 291–296

[76]

Eggeler G, Hornbogen E, Yawny A, et al. Structural and functional fatigue of NiTi shape memory alloys. Mater Sci Eng A, 2004, 378(1/2): 24-33.

[77]

Speirs M, Van Hooreweder B, Van Humbeeck J, et al. Fatigue behaviour of NiTi shape memory alloy scaffolds produced by SLM, a unit cell design comparison. J Mech Behav Biomed Mater, 2017, 70: 53-59.

[78]

Biffi CA, Bassani P, Nematollahi M, et al. Effect of ultrasonic nanocrystal surface modification on the microstructure and martensitic transformation of selective laser melted nitinol. Materials, 2019, 12: 3068.

[79]

Khoo ZX, An J, Chua CK, et al. Effect of heat treatment on repetitively scanned SLM NiTi shape memory alloy. Materials, 2019, 12(1): 77.

[80]

Fu J, Hu ZH, Song X, et al. Micro selective laser melting of NiTi shape memory alloy: defects, microstructures and thermal/mechanical properties. Optics Laser Technol, 2020, 131: 106374.

[81]

Elahinia M, Moghaddam NS, Andani MT, et al. Fabrication of NiTi through additive manufacturing: a review. Progress Mater Sci, 2016, 83: 630-663.

[82]

Taheri AM, Haberland C, Walker JM. Achieving biocompatible stiffness in NiTi through additive manufacturing. J Intell Mater Syst Struct, 2016, 27(19): 2661-2671.

[83]

Saghaian AASE, Moghaddam NS, Majumdar A, et al. Mechanical and shape memory properties of triply periodic minimal surface (TPMS) NiTi structures fabricated by selective laser melting. Biol Eng Med, 2018, 3(5): 1-7.

[84]

Moghaddam NS (2018) Influence of SLM on compressive response of NiTi scaffolds. Behavior and mechanics of multifunctional materials and composites XII, International Society for Optics and Photonics,105960H

[85]

Andani MT, Saedi S, Turabi AS, et al. Mechanical and shape memory properties of porous Ni50.1Ti49.9 alloys manufactured by selective laser melting. J Mech Behav Biomed Mater, 2017, 68: 224-231.

AI Summary AI Mindmap
PDF

187

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/