Surface integrity evolution of machined NiTi shape memory alloys after turning process

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Surface integrity evolution of machined NiTi shape memory alloys after turning process

Yan-Zhe Zhao , Kai Guo , Vinothkumar Sivalingam , Jian-Feng Li , Qi-Dong Sun , Zhao-Ju Zhu , Jie Sun

Advances in Manufacturing ›› 2021, Vol. 9 ›› Issue (3) : 446 -456.

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Advances in Manufacturing ›› 2021, Vol. 9 ›› Issue (3) : 446 -456. DOI: 10.1007/s40436-020-00330-1

Article

Surface integrity evolution of machined NiTi shape memory alloys after turning process

Yan-Zhe Zhao ¹^,²
, Kai Guo ¹^,²^,^b
, Vinothkumar Sivalingam ¹^,²
, Jian-Feng Li ¹^,²
, Qi-Dong Sun ¹^,²
, Zhao-Ju Zhu ¹^,³
, Jie Sun ¹^,²

Author information +

¹ Key Laboratory of High-efficiency and Clean Mechanical Manufacturing, National Demonstration Center for Experimental Mechanical Engineering Education, School of Mechanical Engineering, Shandong University, 250061, Jinan, People’s Republic of China

² Research Center for Aeronautical Component Manufacturing Technology & Equipment, Shandong University, 250061, Jinan, People’s Republic of China

³ School of Mechanical Engineering and Automation, Fuzhou University, 350108, Fuzhou, People’s Republic of China

^b kaiguo@email.sdu.edu.cn

Yan-Zhe Zhao is a Ph.D. candidate of Mechanical Engineering at Shandong University, Jinan, China. Her current research includes properties of NiTi shape memory alloys, advanced manufacturing technology, and green manufacturing.

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Kai Guo received his Ph.D. degree in fluid power transmission and control from Zhejiang University, Hangzhou, China, in 2015. He is currently an assistant professor of Mechanical Engineering, Shandong University, China. His current research interests include advanced manufacturing, machining, and the modeling hydraulic component.

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Vinothkumar Sivalingam has a Ph.D. in Mechanical Engineering and works as an associate professor at the School of Mechanical Engineering, Shandong University, China. He has approximately 6 years of teaching and research experience. He has published 10 research papers in international journals, and his research field encompasses advanced machining processes and green manufacturing.

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Jian-Feng Li received his Ph.D. degree in Mechanical Engineering from Shandong University, Jinan, China, in 1994. He is currently a professor of Mechanical Engineering at Shandong University, Jinan, China. He has implemented several projects from the National Nature Science Foundation, and two projects from the 973 Program. He has authored or coauthored more than 100 journal and conference papers. His current research interests include advanced and green manufacturing.

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Qi-Dong Sun is a M.Sc. candidate of Mechanical Engineering at Shandong University, Jinan, China. His current research includes properties of the Ti-6Al-4V alloy and additive manufacturing.

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Zhao-Ju Zhu received his Ph.D. degree in mechanical engineering from Shandong University, China, in 2019. He currently holds a lecture position at Fuzhou University and a postdoctoral position at the Institute of Automation, Chinese Academy of Sciences. His research interests include advanced manufacturing and data analysis.

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Jie Sun received his Ph.D. degree in Mechanical Engineering from Zhejiang University, Hangzhou, China, in 2004. He is a professor and head of the Research Centre for Aeronautical Component Manufacturing Technology and Equipment in Shandong University, China. His current research interests include advanced manufacturing, aerospace manufacturing, and additive manufacturing.

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Abstract

Owing to their shape memory effect and pseudoelasticity, NiTi shape memory alloys (SMAs) are widely used as functional materials. Mechanical processes particularly influence the final formation of the product owing to thermal softening and work-hardening effects. Surface integrity is an intermediate bridge between the machining parameter and performance of the product. In this study, experiments were carried out on turning NiTi SMAs at different cutting speeds, where surface integrity characteristics were analyzed. The results show that a higher cutting speed of 125 m/min is required to turn NiTi SMAs based on the evaluation of surface integrity. The degree of work hardening is higher at 15 m/min. Consequently, as a primary effect, work hardening appears on the plastic deformation of the machined samples, leading to dislocations and defects. As the cutting speed increases, the thermal softening effect exceeds work hardening and creates a smoother surface. A stress-induced martensitic transformation is considered during the turning process, but this transformation is reversed to an austenite from the X-ray diffraction (XRD) results. According to the differential scanning calorimetry (DSC) curves, the phase state and phase transformation are less influenced by machining. Subsequently, the functional properties of NiTi-SMAs are less affected by machining.

Keywords

NiTi / Shape memory alloys (SMAs) / Turning / Surface characteristics / Phase transformation / Microhardness

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Yan-Zhe Zhao, Kai Guo, Vinothkumar Sivalingam, Jian-Feng Li, Qi-Dong Sun, Zhao-Ju Zhu, Jie Sun. Surface integrity evolution of machined NiTi shape memory alloys after turning process. Advances in Manufacturing, 2021, 9(3): 446-456 DOI:10.1007/s40436-020-00330-1

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Funding

National Natural Science Foundation of China http://dx.doi.org/10.13039/501100001809(51975335)

Tai'shan Scholar Engineering Construction Fund of Shandong Province of China http://dx.doi.org/10.13039/501100013158(ts20190975)

Fundamental Research Funds for Shandong University (CN)(2019HW040)

Key Laboratory of High-efficiency and Clean Mechanical Manufacture at Shandong University, Ministry of Education (CN)

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