Modeling of laser adjustment for large diameter tubes using robotic kinematic theories

Pin Li , Jun-Tong Xi

Advances in Manufacturing ›› 2018, Vol. 6 ›› Issue (4) : 401 -408.

PDF
Advances in Manufacturing ›› 2018, Vol. 6 ›› Issue (4) : 401 -408. DOI: 10.1007/s40436-018-0235-8
Article

Modeling of laser adjustment for large diameter tubes using robotic kinematic theories

Author information +
History +
PDF

Abstract

Laser adjustment is a new technique that employs laser forming processes to align components along specific directions. To develop a laser adjustment solution with a minimal number of bends, herein, a new modeling and calculation method that uses robotic kinematic theories is introduced. A numerical example and the corresponding laser adjustment solution are presented. The simulation results suggest that a straight tube with a flange connector can be adjusted to match the corresponding connector with three bends. Finally, the simulation results were verified using experiments. The maximum deviation was approximately 0.4 mm and the deviation of the flange connector was smaller, showing that a good adjustment quality could be achieved using the specific adjustment solution.

Keywords

Laser adjustment / Large diameter tube / Robotic kinematics theories / Production of exponential formula

Cite this article

Download citation ▾
Pin Li, Jun-Tong Xi. Modeling of laser adjustment for large diameter tubes using robotic kinematic theories. Advances in Manufacturing, 2018, 6(4): 401-408 DOI:10.1007/s40436-018-0235-8

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

Shen H. Mechanism of laser micro-adjustment. J Phys D Appl Phys, 2008, 41(24): 245106.

[2]

Qi L, Namba Y. Precision laser adjustment using CW diode laser. Precis Eng, 2011, 35(1): 126-132.

[3]

Shen H, Gong C, Hu J, et al. Numerical and experimental study on bi-direction deformations in laser micro forming of two-bridge actuators. Int J Mach Tools Manuf, 2012, 54: 66-72.

[4]

Hennige T, Holzer S, Vollertsen F, et al. On the working accuracy of laser bending. J Mater Process Technol, 1997, 71(3): 422-432.

[5]

Folkersma G, Brouwer D, Römer GW. Microtube laser forming for precision component alignment. J Manuf Sci Eng, 2016, 138(8): 081012.

[6]

Folkersma KGP, Römer G, Brouwer DM, et al. High precision optical fiber alignment using tube laser bending. Int J Adv Manuf Technol, 2016, 86(1–4): 953-961.

[7]

Li W, Yao YL. Laser bending of tubes: mechanism, analysis, and prediction. J Manuf Sci Eng, 2001, 123(4): 674-681.

[8]

Hao N, Li L. An analytical model for laser tube bending. Appl Surf Sci, 2003, 208: 432-436.

[9]

Folkersma KGP, Brouwer DM, Römer GRBE, et al. Robust precision alignment algorithm for micro tube laser forming. Precis Eng, 2016, 46: 301-308.

[10]

Siciliano B, Khatib O. Springer handbook of robotics, 2016, Berlin: Springer.

[11]

Raghavan M, Roth B. Inverse kinematics of the general 6R manipulator and related linkages. J Mech Des, 1993, 115(3): 502-508.

[12]

Denavit J, Hartenberg RS. A kinematic notation for lower-pair mechanisms based on matrices. Trans ASME J Appl Mech, 1955, 22: 215-221.

[13]

Qiao Y, Chen Y, Yang J, et al. A five-axis geometric errors calibration model based on the common perpendicular line (CPL) transformation using the product of exponentials (POE) formula. Int J Mach Tools Manuf, 2017, 118–119: 49-60.

[14]

Sun T, Yang SF, Huang T, et al. A generalized and analytical method to solve inverse kinematics of serial and parallel mechanisms using finite screw theory. Computational kinematics, 2018, Cham: Springer 602-608.

[15]

Chen G, Wang H, Lin Z. Determination of the identifiable parameters in robot calibration based on the POE formula. IEEE Trans Robot, 2014, 30(5): 1066-1077.

[16]

Wei Y, Jian S, He S, et al. General approach for inverse kinematics of nR robots. Mech Mach Theory, 2014, 75: 97-106.

[17]

Dai JS. Finite displacement screw operators with embedded Chasles’ motion. J Mech Robot, 2012, 4(4): 041002.

[18]

Besl PJ, Mckay ND. A method for registration of 3-D shapes, 1992, Washington: IEEE Computer Society.

AI Summary AI Mindmap
PDF

130

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/