Investigation of cavitation properties of a mobile pumping unit
Dmitry S. Konshin , Evgeniy M. Konkeyev , Alexander A. Protopopov , Alexey I. Petrov
Izvestiya MGTU MAMI ›› 2023, Vol. 17 ›› Issue (1) : 17 -24.
Investigation of cavitation properties of a mobile pumping unit
BACKGROUND: In the introduction to the article, a review of publications on cavitation, vibration and noise in centrifugal pumps, including the issues of cavitation erosion of impellers, is carried out.
AIMS: Comparison of cavitation properties of a centrifugal pump of a mobile pumping unit with and without a pre-engineered screw by computational fluid dynamic (CFD) modeling.
METHODS: The calculation of the flow part of a pre-injected impeller stage is described and the CFD model of its hydrodynamic simulation is described. In the CFD model, Navier-Stokes equations averaged over the Reynolds number and the working fluid continuity equation were used. A two-phase fluid model was used to simulate cavitation.
RESULTS: The final results of the calculations carried out in the above models are presented. Calculations were obtained for a pump with impeller with and without an upstream stage (screw). For the impeller without a screw, the cavitation margin of 4.7 m was obtained, which is critical for such a pump. For a pump with an impeller with an upstream auger the cavitation margin is 1,7 m, that is much better and allows to show efficiency of such solution.
CONCLUSIONS: The requirement of hydrodynamic modeling for selection of optimal flow part of centrifugal pump to improve its cavitation characteristics is formulated.
pumping unit / cavitation qualities / cavitation / pre-excited screw / hydrodynamic modeling
| [1] |
Handal I, Tkachuk V, Petrovand A, et al. Traditional methods for the design of radial-axial hydraulic turbines with verification in CFD simulation. IOP Conference Series: Materials Science and Engineering. 2020;779(1):012002. doi: 10.1088/1757-899X/779/1/012002 |
| [2] |
Handal I., Tkachuk V., Petrovand A., et al. Traditional methods for the design of radial-axial hydraulic turbines with verification in CFD simulation // IOP Conference Series: Materials Science and Engineering. 2020. Vol. 779, N 1. P. 012002. doi: 10.1088/1757-899X/779/1/012002 |
| [3] |
Petrov A, Sinitsyna A. Obtaining the maximum permissible gas content at the inlet to the ESP by computational fluid dynamics modeling. IOP Conference Series: Materials Science and Engineering. 2020;779(1):012006. doi: 10.1088/1757-899X/779/1/012006 |
| [4] |
Petrov A., Sinitsyna A. Obtaining the maximum permissible gas content at the inlet to the ESP by computational fluid dynamics modeling // IOP Conference Series: Materials Science and Engineering. 2020. Vol. 779, N 1. P. 012006. doi: 10.1088/1757-899X/779/1/012006 |
| [5] |
Teplov O, Lomakin V. Improving the performance of a centrifugal vane pump by installing vortex generators on the suction surfaces of blades. IOP Conference Series: Materials Science and Engineering. 2020;779(1):012012. doi: 10.1088/1757-899X/779/1/012012 |
| [6] |
Teplov O., Lomakin V. Improving the performance of a centrifugal vane pump by installing vortex generators on the suction surfaces of blades // IOP Conference Series: Materials Science and Engineering. 2020. Vol. 779, N 1. P. 012012. doi: 10.1088/1757-899X/779/1/012012 |
| [7] |
Kalinkin S, Petrov A. Investigation of the influence of the front end clearance on the parameters of a centrifugal pump with an open type impeller. IOP Conference Series: Materials Science and Engineering. 2020;779(1):012014. doi: 10.1088/1757-899X/779/1/012014 |
| [8] |
Kalinkin S., Petrov A. Investigation of the influence of the front end clearance on the parameters of a centrifugal pump with an open type impeller // IOP Conference Series: Materials Science and Engineering. 2020. Vol. 779, N 1. P. 012014. doi: 10.1088/1757-899X/779/1/012014 |
| [9] |
Saprykina M, Lomakin V. The calculation of multiphase flows in flowing parts of centrifugal pump. IOP Conference Series: Materials Science and Engineering. 2020;779(1):012037. doi: 10.1088/1757-899X/779/1/012037 |
| [10] |
Saprykina M., Lomakin V. The calculation of multiphase flows in flowing parts of centrifugal pump // IOP Conference Series: Materials Science and Engineering. 2020. Vol. 779, N 1. P. 012037. doi: 10.1088/1757-899X/779/1/012037 |
| [11] |
Chaburko P, Kuznetsov A. Method for leakage measurement in the recirculation path of a hermetic pump. IOP Conference Series: Materials Science and Engineering. 2020;779(1):012039. doi: 10.1088/1757-899X/779/1/012039 |
| [12] |
Chaburko P., Kuznetsov A. Method for leakage measurement in the recirculation path of a hermetic pump // IOP Conference Series: Materials Science and Engineering. 2020. Vol. 779, N 1. P. 012039. doi: 10.1088/1757-899X/779/1/012039 |
| [13] |
Lomakin V, Valiev T, Chaburko P. Application of optimization algorithms to improve the vibroacoustic characteristics of pumps. IOP Conference Series: Materials Science and Engineering. 2020;779(1):012044. doi: 10.1088/1757-899X/779/1/012044 |
| [14] |
Lomakin V., Valiev T., Chaburko P. Application of optimization algorithms to improve the vibroacoustic characteristics of pumps // IOP Conference Series: Materials Science and Engineering. 2020. Vol. 779, N 1. P. 012044. doi: 10.1088/1757-899X/779/1/012044 |
| [15] |
Aksenova E, Lomakin V, Cheremushkin V. Experimental study of cavitation resistance of restoring coatings. IOP Conference Series. Materials Science and Engineering. 2020;779(1):012045. doi: 10.1088/1757-899X/779/1/012045 |
| [16] |
Aksenova E., Lomakin V., Cheremushkin V. Experimental study of cavitation resistance of restoring coatings // IOP Conference Series. Materials Science and Engineering. 2020. Vol. 779, N 1. P. 012045. doi: 10.1088/1757-899X/779/1/012045 |
| [17] |
Kasatkin M, Petrov A. Hydrodynamic modeling of cavitation in a multistage centrifugal pump during its operation in the constant feed mode with a change in the rotor speed of the pump. IOP Conference Series: Materials Science and Engineering. 2020;779(1):012047. doi: 10.1088/1757-899X/779/1/012047 |
| [18] |
Kasatkin M., Petrov A. Hydrodynamic modeling of cavitation in a multistage centrifugal pump during its operation in the constant feed mode with a change in the rotor speed of the pump // IOP Conference Series: Materials Science and Engineering. 2020. Vol. 779, N 1. P. 012047. doi: 10.1088/1757-899X/779/1/012047 |
| [19] |
Kang YZ, Feng C, Liu LZ, et al. Comparison of three kinds of sensors used to identify the incipient cavitation. Sensor Review. 2018;38(1):13–20. doi: 10.1108/SR-05-2017-0078 |
| [20] |
Kang Y.Z., Feng C., Liu L.Z., et al. Comparison of three kinds of sensors used to identify the incipient cavitation // Sensor Review. 2018. Vol. 38, N 1. P. 13–20. doi: 10.1108/SR-05-2017-0078 |
| [21] |
Khoo MT, Venning JA, Pearce BW, et al. Nucleation effects on hydrofoil tip vortex cavitation. In: Proceedings of the 21st Australasian Fluid Mechanics Conference, AFMC 2018. Adelaide: Australasian Fluid Mechanics Society; 2018. |
| [22] |
Khoo M.T., Venning J.A., Pearce B.W., et al. Nucleation effects on hydrofoil tip vortex cavitation // Proceedings of the 21st Australasian Fluid Mechanics Conference, AFMC 2018. Adelaide: Australasian Fluid Mechanics Society, 2018. |
| [23] |
Wan W, Liu B, Raza A. Numerical prediction and risk analysis of hydraulic cavitation damage in a high-speed-flow spillway. Shock and Vibration. 2018;2018(1). doi: 10.1155/2018/1817307 |
| [24] |
Wan W., Liu B., Raza A. Numerical prediction and risk analysis of hydraulic cavitation damage in a high-speed-flow spillway // Shock and Vibration. 2018. Vol. 2018, N 1. doi: 10.1155/2018/1817307 |
| [25] |
Li H, Li S. Research on the cavitation in the pilot stage of flapper-nozzle hydraulic servovalve with fluid-strnctnre interaction. IET Conference Publications. 2018:783–786. doi: 10.1049/cp.2018.0106 |
| [26] |
Li H., Li S. Research on the cavitation in the pilot stage of flapper-nozzle hydraulic servovalve with fluid-strnctnre interaction // IET Conference Publications. 2018. P. 783–786. doi: 10.1049/cp.2018.0106 |
| [27] |
Bai F, Saalbach K, Wang L, et al. Investigation of impact loads caused by ultrasonic cavitation bubbles in small gaps // IEEE Access. 2018;6:64622–64629. doi: 10.1109/ACCESS.2018.2877799 |
| [28] |
Bai F., Saalbach K., Wang L., et al. Investigation of impact loads caused by ultrasonic cavitation bubbles in small gaps // IEEE Access. 2018. Vol. 6. P. 64622–64629. doi: 10.1109/ACCESS.2018.2877799 |
| [29] |
Tkachuk V, Navas H, Petrov A, et al. Hydrodynamic modelling of the impact of viscosity on the characteristics of a centrifugal pump. IOP Conference Series: Materials Science and Engineering. 2019;589(1):012007. doi: 10.1088/1757-899X/589/1/012007 |
| [30] |
Tkachuk V., Navas H., Petrov A., et al. Hydrodynamic modelling of the impact of viscosity on the characteristics of a centrifugal pump // IOP Conference Series: Materials Science and Engineering. 2019. Vol. 589, N 1. P. 012007. doi: 10.1088/1757-899X/589/1/012007 |
| [31] |
Morozove E, Belov N, Cheremushkin V. Optimization of the radial chann of a centrifugal pump. IOP Conference Series: Materials Science and Engineering. 2019;589:012008. doi: 10.1088/1757-899X/589/1/012008 |
| [32] |
Morozove E., Belov N., Cheremushkin V. Optimization of the radial chann of a centrifugal pump // IOP Conference Series: Materials Science and Engineering. 2019. Vol. 589. P. 012008. doi: 10.1088/1757-899X/589/1/012008 |
| [33] |
Martynyuk O, Petrov A. Optimization of the flow part of the pump for abrasive-containing liquids by hydrodynamic modeling methods. IOP Conference Series: Materials Science and Engineering. 2020;963(1):012005. doi: 10.1088/1757-899X/963/1/012005 |
| [34] |
Martynyuk O., Petrov A. Optimization of the flow part of the pump for abrasive-containing liquids by hydrodynamic modeling methods // IOP Conference Series: Materials Science and Engineering. 2020. Vol. 963, N 1. P. 012005. doi: 10.1088/1757-899X/963/1/012005 |
| [35] |
Isaev N, Valiev T, Morozova E, et al. Optimization of a radial guide device with a no-vane transfer channel. IOP Conference Series: Materials Science and Engineering. 2019;589(1):012009. doi: 10.1088/1757-899X/589/1/012009 |
| [36] |
Isaev N., Valiev T., Morozova E., et al. Optimization of a radial guide device with a no-vane transfer channel // IOP Conference Series: Materials Science and Engineering. 2019. Vol. 589, N 1. P. 012009. doi: 10.1088/1757-899X/589/1/012009 |
| [37] |
Boyarshinova A, Lomakin V, Petrov A. Comparison of various simulation methods of a two-phase flow in a multiphase pump. IOP Conference Series: Materials Science and Engineering. 2019;589(1):012028. doi: 10.1088/1757-899X/589/1/012014 |
| [38] |
Boyarshinova A., Lomakin V., Petrov A. Comparison of various simulation methods of a two-phase flow in a multiphase pump // IOP Conference Series: Materials Science and Engineering. 2019. Vol. 589, N 1. P. 012028. doi: 10.1088/1757-899X/589/1/012014 |
| [39] |
Saprykina M, Lomakin V. The evaluation of the effect of gas content on the characteristics of a Centrifugal Pump. IOP Conference Series: Materials Science and Engineering. 2019;589(1):012017. doi: 10.1088/1757-899X/589/1/012017 |
| [40] |
Saprykina M., Lomakin V. The evaluation of the effect of gas content on the characteristics of a Centrifugal Pump // IOP Conference Series: Materials Science and Engineering. 2019. Vol. 589, N 1. P. 012017. doi: 10.1088/1757-899X/589/1/012017 |
| [41] |
Protopopov A, Bondareva D. On the issue of starting-up overheating of electric motors of centrifugal pumps. IOP Conference Series: Materials Science and Engineering. 2019;492(1):012002. doi: 10.1088/1757-899X/492/1/012002 |
| [42] |
Protopopov A., Bondareva D. On the issue of starting-up overheating of electric motors of centrifugal pumps // IOP Conference Series: Materials Science and Engineering. 2019. Vol. 492, N 1. P. 012002. doi: 10.1088/1757-899X/492/1/012002 |
| [43] |
Petrov AI, Protopopov AA. Cavitation tests of a centrifugal pump: textbook. Moscow: Izd-vo MGTU im NE Baumana; 2022. |
| [44] |
Петров А.И., Протопопов А.А. Кавитационные испытания центробежного насоса: Учебно-методическое пособие. М.: Изд-во МГТУ им. Н. Э. Баумана, 2022. |
Eco-Vector
/
| 〈 |
|
〉 |