Preparation and interface state of phosphate tailing-based geopolymers

Shou-xun Zhang, Xian Xie, Rui-qi Xie, Xiong Tong, Yu-yao Wu, Jia-wen Li, Yue Li

Journal of Central South University ›› 2024, Vol. 31 ›› Issue (6) : 1900-1914. DOI: 10.1007/s11771-024-5669-5
Article

Preparation and interface state of phosphate tailing-based geopolymers

Author information +
History +

Abstract

The long-term storage of phosphate tailings will occupy a large amount of land, pollute soil and groundwater, thus, it is crucial to achieve the harmless disposal of phosphate tailings. In this study, high-performance geopolymers with compressive strength of 38.8 MPa were prepared by using phosphate tailings as the main raw material, fly ash as the active silicon-aluminum material, and water glass as the alkaline activator. The solid content of phosphate tailings and fly ash was 60% and 40%, respectively, and the water-cement ratio was 0.22. The results of XRD, FTIR, SEM-EDS and XPS show that the reactivity of phosphate tailings with alkaline activator is weak, and the silicon-aluminum material can react with alkaline activator to form zeolite and gel, and encapsulate/cover the phosphate tailings to form a dense phosphate tailings-based geopolymer. During the formation of geopolymers, part of the aluminum-oxygen tetrahedron replaced the silicon-oxygen tetrahedron, causing the polycondensation reaction between geopolymers and increasing the strength of geopolymers. The leaching toxicity test results show that the geopolymer has a good solid sealing effect on heavy metal ions. The preparation of geopolymer from phosphate tailings is an important way to alleviate the storage pressure and realize the resource utilization of phosphate tailings.

Keywords

phosphate tailing / geopolymer / interface state / toxicity leaching

Cite this article

Download citation ▾
Shou-xun Zhang, Xian Xie, Rui-qi Xie, Xiong Tong, Yu-yao Wu, Jia-wen Li, Yue Li. Preparation and interface state of phosphate tailing-based geopolymers. Journal of Central South University, 2024, 31(6): 1900‒1914 https://doi.org/10.1007/s11771-024-5669-5

References

[[1]]
Yu H-x, Zahidi I, Fai C M. Reclaiming abandoned mine tailings ponds for agricultural use: Opportunities and challenges. Environmental Research, 2023, 232: 116336, J]
CrossRef Google scholar
[[2]]
Zhang N, Tang B-w, Liu X-ming. Cementitious activity of iron ore tailing and its utilization in cementitious materials, bricks and concrete. Construction and Building Materials, 2021, 288: 123022, J]
CrossRef Google scholar
[[3]]
Guo D-f, Hou H-m, Long J, et al.. Underestimated environmental benefits of tailings resource utilization: Evidence from a life cycle perspective. Environmental Impact Assessment Review, 2022, 96: 106832, J]
CrossRef Google scholar
[[4]]
Saira G C, Shanthakumar S. Zero waste discharge in tannery industries - An achievable reality? A recent review. Journal of Environmental Management, 2023, 335: 117508, J]
CrossRef Google scholar
[[5]]
Hu N-y, Lv Y-f, Luo B-y, et al.. Preparation and performance of porous ceramsite for Ag+ removal in sewage treatment with total phosphorus tailings. Journal of Cleaner Production, 2023, 413: 137515, J]
CrossRef Google scholar
[[6]]
Yu Y-h, Du C-m, Yang Xiao. Recovery of phosphorus from steelmaking slag and phosphate tailings by a collaborative processing method. Separation and Purification Technology, 2023, 313: 123499, J]
CrossRef Google scholar
[[7]]
Chen Q-s, Zhang Q-l, Fourie A, et al.. Utilization of phosphogypsum and phosphate tailings for cemented paste backfill. Journal of Environmental Management, 2017, 201: 19-27, J]
CrossRef Google scholar
[[8]]
Chen W, Yin S-h, Chen X, et al.. Study on comprehensive utilization of tailings by using bioleaching and microbial-cementation. Case Studies in Construction Materials, 2023, 18: e02190, J]
CrossRef Google scholar
[[9]]
Lin S-j, Zheng Y-j, Liu W-b, et al.. Consolidation of phosphorus tailings and soluble fluorine & phosphorus with calcium carbide residue-mirabilite waste as a green alkali activator. Case Studies in Construction Materials, 2023, 18: e01779, J]
CrossRef Google scholar
[[10]]
Abdel-Aal E S A. Recovery of phosphoric acid from Egyptian Nile Valley phosphate tailings. Minerals Engineering, 2000, 13(2): 223-226, J]
CrossRef Google scholar
[[11]]
Huang Y, Hu N-y, Ye Y-c, et al.. Preparation and pore-forming mechanism of MgO-Al2O3-CaO-based porous ceramics using phosphorus tailings. Ceramics International, 2022, 48(20): 29882-29891, J]
CrossRef Google scholar
[[12]]
Zheng K-r, Zhou J, Gbozee M. Influences of phosphate tailings on hydration and properties of Portland cement. Construction and Building Materials, 2015, 98: 593-601, J]
CrossRef Google scholar
[[13]]
Zhou K-q, Zhou Q-q, Gong K-l, et al.. Waste-to-resource strategy to fabricate environmentally benign flame retardants from waste phosphorus tailings. Composites Communications, 2020, 19: 173-176, J]
CrossRef Google scholar
[[14]]
Yang Y-h, Wei Z-a, Chen Y-l, et al.. Utilizing phosphate mine tailings to produce ceramisite. Construction and Building Materials, 2017, 155: 1081-1090, J]
CrossRef Google scholar
[[15]]
Guo C-s, Chen W, Deng T-fei. Fundamental study on the preparation of insulating ceramics via the phase reconstruction of phosphate tailings. Ceramics International, 2023, 49(6): 9419-9431, J]
CrossRef Google scholar
[[16]]
Gu K, Chen B, Yan P, et al.. Recycling of phosphate tailings and acid wastewater from phosphorus chemical industrial chain to prepare a high value-added magnesium oxysulfate cement. Journal of Cleaner Production, 2022, 369: 133343, J]
CrossRef Google scholar
[[17]]
Jin C-y, Chen B-j, Qu G-f, et al.. NaHCO3 synergistic electrokinetics extraction of F, P, and Mn from phosphate ore flotation tailings. Journal of Water Process Engineering, 2023, 54: 104013, J]
CrossRef Google scholar
[[18]]
Moukannaa S, Loutou M, Benzaazoua M, et al.. Recycling of phosphate mine tailings for the production of geopolymers. Journal of Cleaner Production, 2018, 185: 891-903, J]
CrossRef Google scholar
[[19]]
Xu H, Van Deventer J S J. The geopolymerisation of alumino-silicate minerals. International Journal of Mineral Processing, 2000, 59(3): 247-266, J]
CrossRef Google scholar
[[20]]
Zribi M, Baklouti S. Investigation of Phosphate based geopolymers formation mechanism. Journal of Non-Crystalline Solids, 2021, 562: 120777, J]
CrossRef Google scholar
[[21]]
Ahmad Zaidi F H, Ahmad R, Al Bakri Abdullah M M, et al.. Geopolymer as underwater concreting material: A review. Construction and Building Materials, 2021, 291: 123276, J]
CrossRef Google scholar
[[22]]
Cong P-l, Cheng Y-qian. Advances in geopolymer materials: A comprehensive review. Journal of Traffic and Transportation Engineering (English Edition), 2021, 8(3): 283-314, J]
CrossRef Google scholar
[[23]]
Singh N B, Middendorf B. Geopolymers as an alternative to Portland cement: An overview. Construction and Building Materials, 2020, 237: 117455, J]
CrossRef Google scholar
[[24]]
Topçu Ï B, Toprak M U, Uygunoğlu T. Durability and microstructure characteristics of alkali activated coal bottom ash geopolymer cement. Journal of Cleaner Production, 2014, 81: 211-217, J]
CrossRef Google scholar
[[25]]
Tahir M F M, Al Bakri Abdullah M M, Rahim S Z A, et al.. Mechanical and durability analysis of fly ash based geopolymer with various compositions for rigid pavement applications. Materials, 2022, 15(10): 3458, J]
CrossRef Google scholar
[[26]]
Krishna R S, Mishra J, Zribi M, et al.. A review on developments of environmentally friendly geopolymer technology. Materialia, 2021, 20: 101212, J]
CrossRef Google scholar
[[27]]
Krishna R S, Shaikh F, Mishra J, et al.. Mine tailings-based geopolymers: Properties, applications and industrial prospects. Ceramics International, 2021, 47(13): 17826-17843, J]
CrossRef Google scholar
[[28]]
He X, Yuhua Z-h, Qaidi S, et al.. Mine tailings-based geopolymers: A comprehensive review. Ceramics International, 2022, 48(17): 24192-24212, J]
CrossRef Google scholar
[[29]]
Zhao J-h, Tong L-y, Li B-e, et al.. Eco-friendly geopolymer materials: A review of performance improvement, potential application and sustainability assessment. Journal of Cleaner Production, 2021, 307: 127085, J]
CrossRef Google scholar
[[30]]
Xu J, Kang A-h, Wu Z-g, et al.. The effect of mechanical-thermal synergistic activation on the mechanical properties and microstructure of recycled powder geopolymer. Journal of Cleaner Production, 2021, 327: 129477, J]
CrossRef Google scholar
[[31]]
Burduhos Nergis D D, Vizureanu P, Sandu A V, et al.. XRD and TG-DTA study of new phosphate-based geopolymers with coal ash or metakaolin as aluminosilicate source and mine tailings addition. Materials, 2021, 15(1): 202, J]
CrossRef Google scholar
[[32]]
Idrees M, Ameen A, Shi J-y, et al.. Preparation and performance optimization of eco-friendly geopolymers prepared from coarser lignite-based waste fly ash. Construction and Building Materials, 2023, 391: 131804, J]
CrossRef Google scholar
[[33]]
Zhang J-r, Fu Y, Wang A, et al.. Research on the mechanical properties and microstructure of fly ash-based geopolymers modified by molybdenum tailings. Construction and Building Materials, 2023, 385: 131530, J]
CrossRef Google scholar
[[34]]
Ramli M I I, Salleh M A A M, Abdullah M M A B, et al.. The influence of sintering temperature on the pore structure of an alkali-activated Kaolin-based geopolymer ceramic. Materials, 2022, 15(7): 2667, J]
CrossRef Google scholar
[[35]]
Mao N-n, Wu D-z, Chen K-y, et al.. Combining experiments and molecular dynamics simulations to investigate the effects of water on the structure and mechanical properties of a coal gangue-based geopolymer. Construction and Building Materials, 2023, 389: 131556, J]
CrossRef Google scholar
[[36]]
Fan J-y, Yan J-h, Zhou M-y, et al.. Heavy metals immobilization of ternary geopolymer based on nickel slag, lithium slag and metakaolin. Journal of Hazardous Materials, 2023, 453: 131380, J]
CrossRef Google scholar
[[37]]
Gíngör D, Özen S. Development and characterization of clinoptilolite-, mordenite-, and analcime-based geopolymers: A comparative study. Case Studies in Construction Materials, 2021, 15: e00576, J]
CrossRef Google scholar
[[38]]
Wang Q, Kang S-r, Wu L-m, et al.. Molecular simulation of N-A-S-H and C-A-S-H in geopolymer cementitious system. Journal of Building Materials, 2020, 23(1): 184-191 [J]
[[39]]
Saptamongkol A, Sata V, Wongsa A, et al.. Hybrid geopolymer paste from high calcium fly ash and glass wool: Mechanical, microstructure, and sulfuric acid and magnesium sulfate resistance characteristics. Journal of Building Engineering, 2023, 76: 107245, J]
CrossRef Google scholar
[[40]]
Addis L B, Sendekie Z B, Habtu N G, et al.. Optimization of process parameters for the synthesis of class F fly ash-based geopolymer binders. Journal of Cleaner Production, 2023, 415: 137849, J]
CrossRef Google scholar
[[41]]
Bernasconi D, Viani A, Zárybnická L, et al.. Phosphate-based geopolymer: Influence of municipal solid waste fly ash introduction on structure and compressive strength. Ceramics International, 2023, 49(13): 22149-22159, J]
CrossRef Google scholar
[[42]]
Ranjbar N, Mehrali M, Alengaram U J, et al.. Compressive strength and microstructural analysis of fly ash/palm oil fuel ash based geopolymer mortar under elevated temperatures. Construction and Building Materials, 2014, 65: 114-121, J]
CrossRef Google scholar
[[43]]
Zeng Y-l, Duan N, Fu C-p, et al.. Preparation and characterization of tungsten tailing-based geopolymers. Ceramics International, 2023, 49(13): 22043-22053, J]
CrossRef Google scholar
[[44]]
Reed B P, Marchesini S, Chemello G, et al.. The influence of sample preparation on XPS quantification of oxygen-functionalised graphene nanoplatelets. Carbon, 2023, 211: 118054, J]
CrossRef Google scholar
[[45]]
Dalby K N, Nesbitt H W, Zakaznova-Herzog V P, et al.. Resolution of bridging oxygen signals from O 1s spectra of silicate glasses using XPS: Implications for O and Si speciation. Geochimica et Cosmochimica Acta, 2007, 71(17): 4297-4313, J]
CrossRef Google scholar
[[46]]
Okewale I A, Grobler H. Assessment of heavy metals in tailings and their implications on human health. Geosystems and Geoenvironment, 2023, 2(4): 100203, J]
CrossRef Google scholar
[[47]]
Liu J, Xie G-m, Wang Z-d, et al.. Synthesis of geopolymer using municipal solid waste incineration fly ash and steel slag: Hydration properties and immobilization of heavy metals. Journal of Environmental Management, 2023, 341: 118053, J]
CrossRef Google scholar

Accesses

Citations

Detail

Sections
Recommended

/