A backfill material without cementitious material: Carbonation curing magnesium slag based full solid waste backfill material

Yu-heng Gao, Lang Liu, Zhi-yu Fang, Wei He, Bo Zhang, Meng-bo Zhu, Peng-yu Yang, Zhi-zhen Liu, Dong-sheng Liu

Journal of Central South University ›› 2024, Vol. 31 ›› Issue (5) : 1507-1525. DOI: 10.1007/s11771-024-5635-2
Article

A backfill material without cementitious material: Carbonation curing magnesium slag based full solid waste backfill material

Author information +
History +

Abstract

In view of the two major problems of the rapid growth of global CO2 emissions and the high cost of mine backfill materials (cement). In this study, a new method of mixing coal gangue (CG), magnesium slag (MS) and fly ash (FA) and preparing a backfill material without cementitious material through carbonation curing was proposed, and two kinds of magnesium slag based full-solid waste backfill materials (CM and CMF) with high strength, low cost and carbon fixation were prepared. Uniaxial compressive strength (UCS), X-ray diffraction (XRD), thermogravimetric differential thermal analysis (TG-DTG), mercury injection (MIP) and other test methods were used to investigate the effects of different curing ages, MS and FA contents on the carbonation properties of CM and CMF. The results showed that carbonation curing significantly improved the early strength of CM and CMF, and the fracture surface became colorless under phenolphthalein indicator at 7 d, reaching the degree of complete carbonation. After 7 d of carbonation curing, the compressive strength of CM and CMF reached 7.048 MPa and 8.939 MPa, which increased 25.2 times and 29.4 times compared with the standard curing, and the compressive strength of CM increased with the increase of MS content, and the compressive strength of CMF first increased and then decreased with the increase of FA content. The backfill effect of carbonized products makes the microstructure of CM and CMF denser, improves the pore size distribution, reduces the cumulative pore volume and total porosity, and promotes the improvement of strength properties. In addition, CM and CMF can absorb up to 16.34% of CO2 through this carbonation curing method. Therefore, this study confirms that the method can not only prepare a CM and CMF without using gelling materials, but also provide a new path for the combination of solid waste disposal, low-cost backfill and CO2 storage.

Keywords

carbonation curing / mine backfill / magnesium slag / compressive strength / microstructure / CO2 storage

Cite this article

Download citation ▾
Yu-heng Gao, Lang Liu, Zhi-yu Fang, Wei He, Bo Zhang, Meng-bo Zhu, Peng-yu Yang, Zhi-zhen Liu, Dong-sheng Liu. A backfill material without cementitious material: Carbonation curing magnesium slag based full solid waste backfill material. Journal of Central South University, 2024, 31(5): 1507‒1525 https://doi.org/10.1007/s11771-024-5635-2

References

[[1]]
Smith B, Fricker H A, Gardner A S, et al.. Pervasive ice sheet mass loss reflects competing ocean and atmosphere processes [J]. Science, 2020, 368(6496): 1239-1242,
CrossRef Google scholar
[[2]]
Fu L-p, Ren Z-k, Si W-z, et al.. Research progress on CO2 capture and utilization technology [J]. Journal of CO2 Utilization, 2022, 66: 102260,
CrossRef Google scholar
[[3]]
Xie P-f, Li L-q, He Z-c, et al.. Gas-liquid mass transfer of carbon dioxide capture by magnesium hydroxide slurry in a bubble column reactor [J]. Journal of Central South University, 2019, 26(6): 1592-1606,
CrossRef Google scholar
[[4]]
Godin J, Liu W-z, Ren S, et al.. Advances in recovery and utilization of carbon dioxide: A brief review [J]. Journal of Environmental Chemical Engineering, 2021, 9(4): 105644,
CrossRef Google scholar
[[5]]
Liu H J, Were P, Li Q, et al.. Worldwide status of CCUS technologies and their development and challenges in China [J]. Geofluids, 2017, 2017: 6126505,
CrossRef Google scholar
[[6]]
Chen Q-s, Sun S-y, Wang Y-m, et al.. In-situ remediation of phosphogypsum in a cement-free pathway: Utilization of ground granulated blast furnace slag and NaOH pretreatment [J]. Chemosphere, 2023, 313: 137412,
CrossRef Google scholar
[[7]]
Wang S-m, Shen Y-j, Sun Q, et al.. Underground CO2 storage and technical problems in coal mining area under the “dual carbon” target [J]. Journal of China Coal Society, 2022, 47(1): 45-60
[[8]]
Shao C-c, Liu L, Zhang X-y, et al.. Influence of internal and external factors on the fluidity of modified magnesium slag-based backfill materials [J]. Journal of Environmental Chemical Engineering, 2024, 12(1): 111867,
CrossRef Google scholar
[[9]]
Yin S-h, Yan Z-peng. The effect of coarse aggregate on the bleeding and mechanical properties of cemented paste backfill [J]. Journal of Central South University, 2023, 30(2): 555-567,
CrossRef Google scholar
[[10]]
Chen Q-s, Zhu L-m, Wang Y-m, et al.. The carbon uptake and mechanical property of cemented paste backfill carbonation curing for low concentration of CO2 [J]. The Science of the Total Environment, 2022, 852: 158516,
CrossRef Google scholar
[[11]]
Yang L-j, Hou C, Zhu W-c, et al.. Effect of roughness on shear behavior of interface between cemented paste backfill and rock [J]. Construction and Building Materials, 2024, 411: 134312,
CrossRef Google scholar
[[12]]
Wang M, Shang S-y, Liu L, et al.. Thermal resistance capacity model for the cold release characteristics of cemented paste backfill with phase change materials [J]. Renewable Energy, 2024, 222: 119913,
CrossRef Google scholar
[[13]]
Liu H-l, Hou C, Li L, et al.. Experimental investigation on flow properties of cemented paste backfill through L-pipe and loop-pipe tests [J]. Journal of Central South University, 2021, 28(9): 2830-2842,
CrossRef Google scholar
[[14]]
Liu L, Zhou P, Feng Y, et al.. Quantitative investigation on micro-parameters of cemented paste backfill and its sensitivity analysis [J]. Journal of Central South University, 2020, 27(1): 267-276,
CrossRef Google scholar
[[15]]
Yan R-f, Liu J-m, Yin S-h, et al.. Effect of polypropylene fiber and coarse aggregate on the ductility and fluidity of cemented tailings backfill [J]. Journal of Central South University, 2022, 29(2): 515-527,
CrossRef Google scholar
[[16]]
Monteiro J, Roussanaly S. CCUS scenarios for the cement industry: Is CO2 utilization feasible? [J]. Journal of CO2 Utilization, 2022, 61: 102015,
CrossRef Google scholar
[[17]]
Chen Q-s, Wang P-s, Wang Y-m, et al.. Fluorides immobilization through calcium aluminate cement-based backfill: Accessing the detailed leaching characterization under torrential rainfall [J]. Environmental Research, 2023, 238: 117229,
CrossRef Google scholar
[[18]]
Meng Y-z, Ling T C, Mo K H, et al.. Enhancement of high temperature performance of cement blocks via CO2 curing [J]. The Science of the Total Environment, 2019, 671: 827-837,
CrossRef Google scholar
[[19]]
Li X-m, Ling T C. Instant CO2 curing for dry-mix pressed cement pastes: Consideration of CO2 concentrations coupled with further water curing [J]. Journal of CO2 Utilization, 2020, 38: 348-354,
CrossRef Google scholar
[[20]]
Mu Y-d, Liu Z-c, Wang F-z, et al.. Carbonation characteristics of γ -dicalcium silicate for low-carbon building material [J]. Construction and Building Materials, 2018, 177: 322-331,
CrossRef Google scholar
[[21]]
Ashraf W, Olek J. Carbonation behavior of hydraulic and non-hydraulic calcium silicates: Potential of utilizing low-lime calcium silicates in cement-based materials [J]. Journal of Materials Science, 2016, 51(13): 6173-6191,
CrossRef Google scholar
[[22]]
Liu L, Ruan S-s, Fang Z-y, et al.. Modification of magnesium slag and its application in the field of mine filling [J]. Journal of China Coal Society, 2021, 46(12): 3833-3845
[[23]]
Mo L-w, Hao Y-y, Liu Y-p, et al.. Preparation of calcium carbonate binders via CO2 activation of magnesium slag [J]. Cement and Concrete Research, 2019, 121: 81-90,
CrossRef Google scholar
[[24]]
Lei M, Deng S-m, Huang K-y, et al.. Preparation and characterization of a CO2 activated aerated concrete with magnesium slag as carbonatable binder [J]. Construction and Building Materials, 2022, 353: 129112,
CrossRef Google scholar
[[25]]
Jia L, Fan B-g, Huo R-p, et al.. Study on quenching hydration reaction kinetics and desulfurization characteristics of magnesium slag [J]. Journal of Cleaner Production, 2018, 190: 12-23,
CrossRef Google scholar
[[26]]
Zhang y j, Kang L, Liu l c, et al.. Synthesis of a novel alkali-activated magnesium slag-based nanostructural composite and its photocatalytic performance [J]. Applied Surface Science, 2015, 331: 399-406,
CrossRef Google scholar
[[27]]
Fan Y, Li Y-l, Li H, et al.. Evaluating heavy metal accumulation and potential risks in soil-plant systems applied with magnesium slag-based fertilizer [J]. Chemosphere, 2018, 197: 382-388,
CrossRef Google scholar
[[28]]
Lu F, Bai r y, Cai j wei. Study on clinker production using magnesium slag on a 4500tpd line [J]. Advanced Materials Research, 2013, 690–693: 724-727,
CrossRef Google scholar
[[29]]
Zhang C, Liu S-h, Tang P, et al.. Enhancing the hardening properties and microstructure of magnesium slag blocks by carbonation-hydration sequential curing [J]. Journal of Building Engineering, 2023, 76: 107414,
CrossRef Google scholar
[[30]]
Guan X-m, Liu S-h, Feng C-h, et al.. The hardening behavior of γ -C2S binder using accelerated carbonation [J]. Construction and Building Materials, 2016, 114: 204-207,
CrossRef Google scholar
[[31]]
Chang J, Fang Y-f, Shang X-peng. The role of β -C2S and γ -C2S in carbon capture and strength development [J]. Materials and Structures, 2016, 49(10): 4417-4424,
CrossRef Google scholar
[[32]]
Ashraf W. Carbonation of cement-based materials: Challenges and opportunities [J]. Construction and Building Materials, 2016, 120: 558-570,
CrossRef Google scholar
[[33]]
Galan I, Andrade C, Castellote M. Natural and accelerated CO2 binding kinetics in cement paste at different relative humidities [J]. Cement and Concrete Research, 2013, 49: 21-28,
CrossRef Google scholar
[[34]]
Mo L-w, Zhang F, Deng Min. Mechanical performance and microstructure of the calcium carbonate binders produced by carbonating steel slag paste under CO2 curing [J]. Cement and Concrete Research, 2016, 88: 217-226,
CrossRef Google scholar
[[35]]
Qin L, Gao X-jian. Properties of coal gangue-Portland cement mixture with carbonation [J]. Fuel, 2019, 245: 1-12,
CrossRef Google scholar
[[36]]
Panesar D K, Mo L-wu. Properties of binary and ternary reactive MgO mortar blends subjected to CO2 curing [J]. Cement and Concrete Composites, 2013, 38: 40-49,
CrossRef Google scholar
[[37]]
Fernandezbertos M, Simons S, Hills C, et al.. A review of accelerated carbonation technology in the treatment of cement-based materials and sequestration of CO2 [J]. Journal of Hazardous Materials, 2004, 112(3): 193-205,
CrossRef Google scholar
[[38]]
Mo L-w, Zhang F, Deng Min. Effects of carbonation treatment on the properties of hydrated fly ash-MgO-Portland cement blends [J]. Construction and Building Materials, 2015, 96: 147-154,
CrossRef Google scholar
[[39]]
Pu L, Unluer C. Durability of carbonated MgO concrete containing fly ash and ground granulated blast-furnace slag [J]. Construction and Building Materials, 2018, 192: 403-415,
CrossRef Google scholar
[[40]]
Song B-x, Liu S-h, Hu X, et al.. Compressive strength, water and chloride transport properties of early CO2-cured Portland cement-fly ash-slag ternary mortars [J]. Cement and Concrete Composites, 2022, 134: 104786,
CrossRef Google scholar
[[41]]
Guo L-z, Zhou M, Wang X-y, et al.. Preparation of coal gangue-slag-fly ash geopolymer grouting materials [J]. Construction and Building Materials, 2022, 328: 126997,
CrossRef Google scholar
[[42]]
ZHANG Qing-song, LI Heng-tian, LI Zhao-feng, et al. Influence of different grain size combination on gangue-based filling material [J]. Metal Mine, 2020(1): 73–80.
[[43]]
Kriskova L, Pontikes Y, Zhang F, et al.. Influence of mechanical and chemical activation on the hydraulic properties of gamma dicalcium silicate [J]. Cement and Concrete Research, 2014, 55: 59-68,
CrossRef Google scholar
[[44]]
Zhang D, Cai X-h, Shao Y-xin. Carbonation curing of precast fly ash concrete [J]. Journal of Materials in Civil Engineering, 2016, 28(11): 04016127,
CrossRef Google scholar
[[45]]
Qin L, Gao X-j, Li Q-yan. Upcycling carbon dioxide to improve mechanical strength of Portland cement [J]. Journal of Cleaner Production, 2018, 196: 726-738,
CrossRef Google scholar
[[46]]
Wang J-b, Xu H-x, Xu D-y, et al.. Accelerated carbonation of hardened cement pastes: Influence of porosity [J]. Construction and Building Materials, 2019, 225: 159-169,
CrossRef Google scholar
[[47]]
Tu Z-j, Guo M-z, Poon C S, et al.. Effects of limestone powder on CaCO3 precipitation in CO2 cured cement pastes [J]. Cement and Concrete Composites, 2016, 72: 9-16,
CrossRef Google scholar
[[48]]
Rostami V, Shao Y-x, Boyd A J, et al.. Microstructure of cement paste subject to early carbonation curing [J]. Cement and Concrete Research, 2012, 42(1): 186-193,
CrossRef Google scholar
[[49]]
Thiery M, Dangla P, Belin P, et al.. Carbonation kinetics of a bed of recycled concrete aggregates: A laboratory study on model materials [J]. Cement and Concrete Research, 2013, 46: 50-65,
CrossRef Google scholar
[[50]]
Xuan D-x, Zhan B-j, Poon C S. Assessment of mechanical properties of concrete incorporating carbonated recycled concrete aggregates [J]. Cement and Concrete Composites, 2016, 65: 67-74,
CrossRef Google scholar
[[51]]
Phung Q T, Maes N, Jacques D, et al.. Effect of limestone fillers on microstructure and permeability due to carbonation of cement pastes under controlled CO2 pressure conditions [J]. Construction and Building Materials, 2015, 82: 376-390,
CrossRef Google scholar

Accesses

Citations

Detail

Sections
Recommended

/