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  • Yinshun WANG, Xiang ZHAO, Junjie HAN, Huidong LI, Yin GUAN, Qing BAO, Xi XU, Shaotao DAI, Naihao SONG, Fengyuan ZHANG, Liangzhen LIN, Liye XIAO
    Front Elect Electr Eng Chin, 2009, 4(1): 104-113.   https://doi.org/10.1007/s11460-009-0010-5

    A 630-kVA 10.5 kV/0.4 kV three-phase high temperature superconducting (HTS) power transformer was successfully developed and tested in a live grid. The windings were wound by hermetic stainless steel-reinforced multi-filamentary Bi2223/Ag tapes. The structures of primary windings are solenoid with insulation and cooling path among layers, and those of secondary windings consist of double-pancakes connected in parallel. Toroidal cryostat is made from electrical insulating glass fiber reinforced plastics (GFRP) materials with room temperature bore for commercial amorphous alloy core with five limbs. Windings are laid in the toroidal cryostat so that the amorphous core operates at room temperature. An insulation technology of double-half wrapping up the Bi2223/Ag tape with Kapton film is used by a winding machine developed by the authors. Fundamental characteristics of the transformer are obtained by standard short-circuit and no-load tests, and it is shown that the transformer meets operating requirements in a live grid.


  • Tab.6 Main parameters of HTS transformer
    parametersdesign valuetest value
    capacity/kVA630630
    no-load test
    excited current1.15%1.36%
    transformation ratio26.2526.25
    core loss*/W1031.11090
    load test
    % impedance2.45%2.74%
    winding loss**/W121.8110.67
    inductive withstand voltage100 Hz, 30 spass
    insulation levelHV 28 kV 60 sLV 5 kV 60 sbalanced 5 kV 60 spass
    rush current10 times rush current 0.2 sno-quench

    Extracts from the Article
    The basic routine tests of the HTS transformer were performed in the Xinjiang Transformer Factory, TBEA, Changji, Xinjiang. All of the tests were managed by experts from the China National Transformer Quality Supervision Testing Center, Shenyang. The routine tests include DC resistances of windings, transformation ratio, symbol identification of vector group, insulation resistance of windings, insulation resistance of iron core, no-load current, no-load loss, external withstand voltage, inductive withstand voltage, short circuit impedance and load loss. Real tests include a temperature rise in the amorphous core. Special tests include null impedance in the three-phase transformer, and a load test with loading up to 1.1 times the rated level for an extended period. The DC resistances of windings are summarized in Table 5, while other results are listed in Table 6. After considering heat-leakage of the cryostat, current lead and various losses which are converted to loss value at room temperature, the efficiency of the HTS transformer is 98.5%, higher than the 98.1% in the conventional dry transformer with the same scale. Since HTS windings operate in liquid nitrogen temperature at 77 K all the time, the temperature rise tests mainly include temperature rise of the iron core and lead terminals. In the no-load test, the temperature of the LV lead terminal is almost constant, but that of the HV lead terminal approached room temperature and was not affected by the temperature of the iron core. However, the temperature of the iron core increased with time at first and stably reached 50oC. In the load test, load loss was constant; a stable temperature rise of 32oC of iron core was achieved after operating for 16 hours; the temperature of the HV current terminal was 21oC, slightly higher than the 18oC of the environment. However, temperature rise of the LV lead terminal rapidly increased in the first two hours, then increased slowly and finally reached equilibrium with temperature of 27.5oC. For the lightning impulse test, an HV winding mode exactly the same as that of the 630 kVA HTS transformer was fabricated and tested by Shenyang Transformer Group, Tebian Electric Apparatus Stock Co., Ltd (TBEA). The results show that the lightning impulse withstand voltage reached 155 kV time more than the Chinese National Standards of 75 kV with the related scale. For the sudden short circuit test, a 45 kVA single-phase HTS transformer based on the same technology of 630 kVA HTS windings was developed and tested at the China National Transformer Quality Supervision Testing Center, Shenyang [ 16]. All of the results lay the foundation and accumulate valuable knowledge on the target 630 kVA HTS transformer, which also ensure the safety and reliability of the transformer operation. Consequently, the developed 630 kVA HTS transformer meets the requirements of test operations in a live grid.
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