Multi-objective optimization of surface texture for the slipper/swash plate interface in EHA pumps
Multi-objective optimization of surface texture for the slipper/swash plate interface in EHA pumps
Well-designed surface textures can improve the tribological properties and the efficiency of the electro-hydrostatic actuator (EHA) pump under high-speed and high-pressure conditions. This study proposes a multi-objective optimization model to obtain the arbitrarily surface textures design of the slipper/swash plate interface for improving the mechanical and volumetric efficiency of the EHA pump. The model is composed of the lubrication film model, the component dynamic model considering the spinning motion, and the multi-objective optimization model. In this way, the arbitrary-shaped surface texture with the best comprehensive effect in the EHA pump is achieved and its positive effects in the EHA pump prototype are verified. Experimental results show a reduction in wear and an improvement in mechanical and volumetric efficiency by 1.4% and 0.8%, respectively, with the textured swash plate compared with the untextured one.
electro-hydrostatic actuator / axial piston pump / slipper/swash plate interface / multi-objective optimization / surface texture
[1] |
Chao Q , Zhang J H , Xu B , Wang Q N . Discussion on the Reynolds equation for the slipper bearing modeling in axial piston pumps. Tribology International, 2018, 118: 140–147
CrossRef
ADS
Google scholar
|
[2] |
Bergada J M , Watton J , Haynes J M , Davies D L . The hydrostatic/hydrodynamic behaviour of an axial piston pump slipper with multiple lands. Meccanica, 2010, 45(4): 585–602
CrossRef
ADS
Google scholar
|
[3] |
Manring N D , Mehta V S , Nelson B E , Graf K J , Kuehn J L . Scaling the speed limitations for axial-piston swash-plate type hydrostatic machines. Journal of Dynamic Systems, Measurement, and Control, 2014, 136(3): 031004
CrossRef
ADS
Google scholar
|
[4] |
Xu B , Zhang J H , Yang H Y . Investigation on structural optimization of anti-overturning slipper of axial piston pump. Science China Technological Sciences, 2012, 55(11): 3010–3018
CrossRef
ADS
Google scholar
|
[5] |
Hooke C J . The effects of centrifugal load and ball friction on the lubrication of slippers in axial piston pumps. In: Proceedings of the 6th International Fluid Power Symposium. Cambridge: BHRA Fluid Engineering, 1981,
|
[6] |
Ernst M , Vacca A . Hydrostatic vs. hydrodynamic components of fluid pressure in the tribological interfaces of axial piston machines. Tribology International, 2021, 157: 106878
CrossRef
ADS
Google scholar
|
[7] |
Chao Q , Zhang J H , Xu B , Wang Q N , Lyu F , Li K . Integrated slipper retainer mechanism to eliminate slipper wear in high-speed axial piston pumps. Frontiers of Mechanical Engineering, 2022, 17(1): 1–13
CrossRef
ADS
Google scholar
|
[8] |
Shin J H , Kim K W . Effect of surface non-flatness on the lubrication characteristics in the valve part of a swash-plate type axial piston pump. Meccanica, 2014, 49(5): 1275–1295
CrossRef
ADS
Google scholar
|
[9] |
Etsion I . State of the art in laser surface texturing. Journal of Tribology, 2005, 127(1): 248–253
CrossRef
ADS
Google scholar
|
[10] |
van Bebber D , Murrenhoff H . Metal/carbon layers (ZrCg and HfCg) to reduce wear and friction in hydraulic components. In: Proceedings of the 3rd International Fluid Power Conference. Aachen: IFAS, 2002,
|
[11] |
Brizmer V , Kligerman Y , Etsion I . A laser surface textured parallel thrust bearing. Tribology Transactions, 2003, 46(3): 397–403
CrossRef
ADS
Google scholar
|
[12] |
Sharma S C , Yadav S K . Performance analysis of a fully textured hybrid circular thrust pad bearing system operating with non-Newtonian lubricant. Tribology International, 2014, 77: 50–64
CrossRef
ADS
Google scholar
|
[13] |
Fouflias D G , Charitopoulos A G , Papadopoulos C I , Kaiktsis L , Fillon M . Performance comparison between textured, pocket, and tapered-land sector-pad thrust bearings using computational fluid dynamics thermohydrodynamic analysis. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 2015, 229(4): 376–397
CrossRef
ADS
Google scholar
|
[14] |
Wang W , He Y Y , Zhao J , Li Y , Luo J B . Numerical optimization of the groove texture bottom profile for thrust bearings. Tribology International, 2017, 109: 69–77
CrossRef
ADS
Google scholar
|
[15] |
Filgueira Filho I C M , Bottene A C , Silva E J , Nicoletti R . Static behavior of plain journal bearings with textured journal―experimental analysis. Tribology International, 2021, 159: 106970
CrossRef
ADS
Google scholar
|
[16] |
Babu P V , Ismail S , Ben B S . Experimental and numerical studies of positive texture effect on friction reduction of sliding contact under mixed lubrication. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 2021, 235(2): 360–375
CrossRef
ADS
Google scholar
|
[17] |
Etsion I , Halperin G . A laser surface textured hydrostatic mechanical seal. Tribology Transactions, 2002, 45(3): 430–434
CrossRef
ADS
Google scholar
|
[18] |
Brunetière N , Tournerie B . Numerical analysis of a surface-textured mechanical seal operating in mixed lubrication regime. Tribology International, 2012, 49: 80–89
CrossRef
ADS
Google scholar
|
[19] |
Wang X Y , Shi L P , Dai Q W , Huang W , Wang X L . Multi-objective optimization on dimple shapes for gas face seals. Tribology International, 2018, 123: 216–223
CrossRef
ADS
Google scholar
|
[20] |
Chacon R , Ivantysynova M . An investigation of the impact of micro surface on the cylinder block/valve plate interface performance. In: Proceedings of the 8th FPNI Ph.D Symposium on Fluid Power. Lappeenranta: ASME, 2014,
CrossRef
ADS
Google scholar
|
[21] |
Wang Z Q , Gu L Y , Li L . Experimental studies on the overall efficiency performance of axial piston motor with a laser surface textured valve plate. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 2013, 227(7): 1049–1056
CrossRef
ADS
Google scholar
|
[22] |
Wang Z Q , Hu S , Ji H , Wang Z , Liu X T . Analysis of lubricating characteristics of valve plate pair of a piston pump. Tribology International, 2018, 126: 49–64
CrossRef
ADS
Google scholar
|
[23] |
Chen Y , Zhang J H , Xu B , Chao Q , Liu G . Multi-objective optimization of micron-scale surface textures for the cylinder/valve plate interface in axial piston pumps. Tribology International, 2019, 138: 316–329
CrossRef
ADS
Google scholar
|
[24] |
Darbani A A , Shang L Z , Beale J R , Ivantysynova M . Slipper surface geometry optimization of the slipper/swashplate interface of swashplate-type axial piston machines. International Journal of Fluid Power, 2019, 20(2): 245–270
CrossRef
ADS
Google scholar
|
[25] |
Tang H S , Yin Y B , Li J . Lubrication characteristics analysis of slipper bearing in axial piston pump considering thermal effect. Lubrication Science, 2016, 28(2): 107–124
CrossRef
ADS
Google scholar
|
[26] |
SpencerN A. Design and development of a novel test method to measure the slipper/swashplate interface fluid film in a positive displacement machine. Dissertation for the Doctoral Degree. West Lafayette: Purdue University, 2014
|
[27] |
Zhang J H , Chao Q , Wang Q N , Xu B , Chen Y , Li Y . Experimental investigations of the slipper spin in an axial piston pump. Measurement, 2017, 102: 112–120
CrossRef
ADS
Google scholar
|
[28] |
Ransegnola T , Shang L Z , Vacca A . A study of piston and slipper spin in swashplate type axial piston machines. Tribology International, 2022, 167: 107420
CrossRef
ADS
Google scholar
|
[29] |
MurrenhoffHKlockeFLeonhardLDerichsC. Mathematical modeling, optimization and production of microstructured contact surfaces for hydraulic displacement units―OptiKonS. Abschlussbericht zum gleichnamigen Forschungsprojekt. RWTH Aachen, 2010 (in German)
|
[30] |
Leonhard L , Murrenhoff H . Deterministic surface texturing for the tribologic contacts in hydrostatic machines. In: Proceedings of the 7th International Fluid Power Conference. Aachen: IFAS, 2010,
|
[31] |
Ye S G , Tang H S , Ren Y , Xiang J W . Study on the load-carrying capacity of surface textured slipper bearing of axial piston pump. Applied Mathematical Modelling, 2020, 77: 554–584
CrossRef
ADS
Google scholar
|
[32] |
Özmen Ö , Sinanoğlu C , Caliskan A , Badem H . Prediction of leakage from an axial piston pump slipper with circular dimples using deep neural networks. Chinese Journal of Mechanical Engineering, 2020, 33(1): 28
CrossRef
ADS
Google scholar
|
[33] |
Pelosi M , Ivantysynova M . A novel thermal model for the piston/cylinder interface of piston machines. In: Proceedings of ASME 2009 Dynamic Systems and Control Conference. California: ASME, 2009,
CrossRef
ADS
Google scholar
|
[34] |
Yu T H , Sadeghi F . Groove effects on thrust washer lubrication. Journal of Tribology, 2001, 123(2): 295–304
CrossRef
ADS
Google scholar
|
[35] |
Zhang J H, Chen Y, Xu B, Chao Q, Zhu Y, Huang X C. Effect of surface texture on wear reduction of the tilting cylinder and the valve plate for a high-speed electro-hydrostatic actuator pump. Wear, 2018, 414–415: 68–78
CrossRef
ADS
Google scholar
|
/
〈 | 〉 |