RESEARCH ARTICLE

Study of the robustness of a low-temperature dual-pressure process for removal of CO2 from natural gas

  • Stefania Moioli , 1 ,
  • Laura A. Pellegrini 1 ,
  • Paolo Vergani 2 ,
  • Fabio Brignoli 2
Expand
  • 1. Department of Chemistry, Materials and Chemical Engineering “G. Natta”, Politecnico di Milano, Piazza Leonardo da Vinci 32, I-20133 Milano, Italy
  • 2. Maire Tecnimont S.p.A. Via Gaetano De Castillia 6/A, I-20124 Milano, Italy

Received date: 08 May 2017

Accepted date: 19 Sep 2017

Published date: 09 May 2018

Copyright

2018 Higher Education Press and Springer-Verlag GmbH Germany, part of Springer Nature

Abstract

The growing use of energy by most of world population and the consequent increasing demand for energy are making unexploited low quality gas reserves interesting from an industrial point of view. To meet the required specifications for a natural gas grid, some compounds need to be removed from the sour stream. Because of the high content of undesired compounds (i.e., CO2) in the stream to be treated, traditional purification processes may be too energy intensive and the overall system may result unprofitable, therefore new technologies are under study. In this work, a new process for the purification of natural gas based on a low temperature distillation has been studied, focusing on the dynamics of the system. The robustness of the process has been studied by dynamic simulation of an industrial-scale plant, with particular regard to the performances when operating conditions are changed. The results show that the process can obtain the methane product with a high purity and avoid the solidification of carbon dioxide.

Cite this article

Stefania Moioli , Laura A. Pellegrini , Paolo Vergani , Fabio Brignoli . Study of the robustness of a low-temperature dual-pressure process for removal of CO2 from natural gas[J]. Frontiers of Chemical Science and Engineering, 2018 , 12(2) : 209 -225 . DOI: 10.1007/s11705-017-1688-1

1
Burgers W F J, Northrop P S, Kheshgi H S, Valencia J A. Worldwide development potential for sour gas. Energy Procedia, 2011, 4: 2178–2184

DOI

2
Ravanchi M, Sahebdelfar S, Zangeneh F. Carbon dioxide sequestration in petrochemical industries with the aim of reduction in greenhouse gas emissions. Frontiers of Chemical Science and Engineering, 2011, 5(2): 173–178

DOI

3
Rufford T E, Smart S, Watson G C Y, Graham B F, Boxall J, Diniz da Costa J C, May E F. The removal of CO2 and N2 from natural gas: A review of conventional and emerging process technologies. Journal of Petroleum Science Engineering, 2012, 94-95: 123–154

DOI

4
Mumford K A, Wu Y, Smith K H, Stevens G W. Review of solvent based carbon-dioxide capture technologies. Frontiers of Chemical Science and Engineering, 2015, 9(2): 125–141

DOI

5
Wang M, Yang D, Wang Z, Wang J, Wang S. Effects of pressure and temperature on fixed-site carrier membrane for CO2 separation from natural gas. Frontiers of Chemical Engineering in China, 2010, 4(2): 127–132

DOI

6
Xiao Y, Low B T, Hosseini S S, Chung T S, Paul D R. The strategies of molecular architecture and modification of polyimide-based membranes for CO2 removal from natural gas—A review. Progress in Polymer Science, 2009, 34(6): 561–580

DOI

7
Yong W F, Li F Y, Chung T S, Tong Y W. Highly permeable chemically modified PIM-1/Matrimid membranes for green hydrogen purification. Journal of Materials Chemistry. A, Materials for Energy and Sustainability, 2013, 1(44): 13914–13925

DOI

8
Baker R W, Lokhandwala K. Natural gas processing with membranes: An overview. Industrial & Engineering Chemistry Research, 2008, 47(7): 2109–2121

DOI

9
Wu Y, Wang Y, Zeng Q, Gong X, Yu Z. Experimental study on capturing CO2 greenhouse gas by mixture of ammonia and soil. Frontiers of Chemical Engineering in China, 2009, 3(4): 468–473

DOI

10
Olajire A A. CO2 capture by aqueous ammonia process in the clean development mechanism for Nigerian oil industry. Frontiers of Chemical Science and Engineering, 2013, 7(3): 366–380

DOI

11
Kohl A L, Nielsen R. Gas Purification. 5th ed. Houston: Gulf Publishing Company, Book Division, 1997

12
GPSA. Engineering Data Book. 12th Edition. Tulsa: Gas Processors Suppliers Association, 2004

13
Moioli S, Pellegrini L A. Modeling the methyldiethanolamine-piperazine scrubbing system for CO2 removal: Thermodynamic analysis. Frontiers of Chemical Science and Engineering, 2016, 10(1): 162–175

DOI

14
Moioli S, Pellegrini L A. Improved rate-based modeling of the process of CO2 capture with PZ solution. Chemical Engineering Research & Design, 2015, 93: 611–620

DOI

15
Moioli S. The rate-based modelling of CO2 removal from the flue gases of power plants. WIT Transactions on Ecology and the Environment, 2014, 186: 635–646

DOI

16
Moioli S, Pellegrini L A. Physical properties of PZ solution used as a solvent for CO2 removal. Chemical Engineering Research & Design, 2015, 93: 720–726

DOI

17
Moioli S, Nagy T, Langé S, Pellegrini L A, Mizsey P. Simulation model evaluation of CO2 capture by aqueous MEA scrubbing for heat requirement analyses. Energy Procedia, 2017, 114: 1558–1566

DOI

18
Nagy T, Moioli S, Langé S, Pellegrini L A, Mizsey P. Improvement of post-combustion carbon capture process in retrofit case. Energy Procedia, 2017, 114: 1567–1575

DOI

19
Langé S. Purification of natural gas by means of a new low temperature distillation process. Dissertation for the Doctoral Degree. Milano: Politecnico di Milano, 2015, 1–299

20
Olajire A A. CO2 capture and separation technologies for end-of-pipe applications—A review. Energy, 2010, 35(6): 2610–2628

DOI

21
Langé S, Moioli S, Pellegrini L A. Vapor-liquid equilibrium and enthalpy of absorption of the CO2-MEA-H2O system. Chemical Engineering Transactions, 2015, 43: 1975–1980

22
Hochgesand G. Rectisol and purisol. Industrial & Engineering Chemistry, 1970, 62(7): 37–43

DOI

23
Holmes A S, Ryan J M. Cryogenic distillative separation of acid gases from methane. US Patent, 4318723, 1982-03-09

24
Holmes A S, Ryan J M. Distillative separation of carbon dioxide from light hydrocarbons. US Patent, 4350511, 1982-09-21

25
Holmes A S, Price B C, Ryan J M, Styring R E. Pilot tests prove out cryogenic acid-gas/hydrocarbon separation processes. Oil & Gas Journal, 1983, 27: 85–91

26
Haut R C, Denton R D, Thomas E R. Development and application of the controlled-freeze-zone process. SPE Production Engineering, 1989, 4(3): 265–271

DOI

27
Michael E, Parker P E, Northrop S, Valencia J A, Foglesong R E, Duncan W T. CO2 management at ExxonMobil’s LaBarge field, Wyoming, USA. Energy Procedia, 2011, 4: 5455–5470

DOI

28
Northrop P S, Valencia J A. The CFZ™ process: A cryogenic method for handling high-CO2 and H2S gas reserves and facilitating geosequestration of CO2 and acid gases. Energy Procedia, 2009, 1(1): 171–177 doi:10.1016/j.egypro.2009.01.025

29
Valencia J A, Denton R D. Method and apparatus for separating carbon dioxide and other acid gases from methane by the use of distillation and a controlled freeze zone. US Patent, 4533372, 1985-06-08

30
Valencia J A, Victory D J. Method and apparatus for cryogenic separation of carbon dioxide and other acid gases from methane. US Patent, 4923493, 1990-05-08

31
Valencia J A, Victory D J. Bubble cap tray for melting solids and method for using same. US Patent, 5265428, 1993-11-30

32
Hart A, Gnanendran N. Cryogenic CO2 capture in natural gas. Energy Procedia, 2009, 1(1): 697–706

DOI

33
Lallemand F, Perdu G, Normand L, Weiss C, Magne-Drisch J, Gonnard S. Extending the treatment of highly sour gases: Cryogenic distillation, digital refining. Processing. Operation and Maintenance, 2014, 2014: 1–2

34
Kelley B T, Valencia J A, Northrop P S, Mart C J. Controlled Freeze Zone™ for developing sour gas reserves. Energy Procedia, 2011, 4: 824–829

DOI

35
Langé S, Pellegrini L A, Vergani P, Lo Savio M. Energy and economic analysis of a new low-temperature distillation process for the upgrading of high-CO2 content natural gas streams. Industrial & Engineering Chemistry Research, 2015, 54(40): 9770–9782

DOI

36
Pellegrini L A. Process for the removal of CO2 from acid gas. Google Patents, WO 2014054945 A2, 2014-04-10

37
Baccanelli M. Analisi tecno-economica di soluzioni di processo a bassa temperatura per la produzione di LNG. Dissertation for the Master Degree. Milano: Politecnico di Milano, 2015 (in Italian)

38
AspenTech. ASPEN HYSYS®. Burlington, MA: AspenTech, 2014

39
Pellegrini L A, Moioli S, Brignoli F, Bellini C. LNG technology: The weathering in above-ground storage tanks. Industrial & Engineering Chemistry Research, 2014, 53(10): 3931–3937

DOI

40
Donnelly H G, Katz D L. Phase equilibria in the carbon dioxide–methane system. Industrial & Engineering Chemistry, 1954, 46(3): 511–517

DOI

41
Sobocinski D P, Kurata F. Heterogeneous phase-equilibria of the hydrogen sulfide-carbon dioxide system. AIChE Journal. American Institute of Chemical Engineers, 1959, 5(4): 545–551

DOI

42
Davis J A, Rodewald N, Kurata F. Solid-liquid-vapor phase behavior of the methane-carbon dioxide system. AIChE Journal. American Institute of Chemical Engineers, 1962, 8(4): 537–539

DOI

43
Im U K, Kurata F. Phase equilibrium of carbon dioxide and light paraffins in presence of solid carbon dioxide. Journal of Chemical & Engineering Data, 1971, 16(3): 295–299

DOI

44
Shen T T, Gao T, Lin W S, Gu A Z. Determination of CO2 solubility in saturated liquid CH4 + N2 and CH4 + C2H6 mixtures above atmospheric pressure. Journal of Chemical & Engineering Data, 2012, 57(8): 2296–2303

DOI

45
Cheung H, Zander E H. Solubility of carbon dioxide and hydrogen sulfide in liquid hydrocarbons at cryogenic temperatures. Chemical Engineering Symposium Series, 1968, 64(88): 34–37

46
Brewer J, Kurata F. Freezing points of binary mixtures of methane. AIChE Journal. American Institute of Chemical Engineers, 1958, 4(3): 317–321

DOI

47
Streich M N. 2 removal from natural gas. Hydrocarbon Processing, 1970, 49(4): 86–88

48
Yokozeki A. Analytical equation of state for solid-liquid-vapor phases. International Journal of Thermophysics, 2003, 24(3): 589–620

DOI

49
Stephanopoulos G. Chemical Process Control: An Introduction to Theory and Practice.  New Jersey: Prentice Hall, 1984

50
Metz B, Davidson O, de Conik H, Loos M, Meyer L. IPCC Special Report on Carbon Dioxide Capture and Storage. Prepared by Working Group III of the Intergovernmental Panel on Climate Change. Cambridge: Cambridge University Press, 2005

51
Perry R H, Green D W. Perry's Chemical Engineers' Handbook. 7th ed. Singapore: McGraw-Hill International Editions, 1997

Outlines

/